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The presses are now opened, and a square slab of dark moist indigo, about three or three and a half inches thick, is carried off on the bottom of the press (the top and sides having been removed), and carefully placed on the cutting frame. This frame corresponds in size to the bottom of the press, and is grooved in lines somewhat after the manner of a chess-board. A stiff iron rod with a bra.s.s wire attached is put through the groove under the slab, the wire is brought over the slab, and the rod being pulled smartly through brings the wire with it, cutting the indigo much in the same way as you would cut a bar of soap.
When all the slab has been cut into bars, the wire and rod are next put into the grooves at right angles to the bars and again pulled through, thus dividing the bars into cubical cakes. Each cake is then stamped with the factory mark and number, and all are noted down in the books.
They are then taken to the drying house; this is a large airy building, with strong shelves of bamboo reaching to the roof, and having narrow pa.s.sages between the tiers of shelves. On these shelves or _mychans_, as they are called, the cakes are ranged to dry. The drying takes two or three months, and the cakes are turned and moved at frequent intervals, till thoroughly ready for packing. All the little pieces and corners and chips are carefully put by on separate shelves, and packed separately. Even the sweepings and refuse from the sheets and floor are all carefully collected, mixed with water, boiled separately, and made into cakes, which are called 'washings.'
During the drying a thick mould forms on the cakes. This is carefully brushed off before packing, and, mixed with sweepings and tiny chips is all ground up in a hand-mill, packed in separate chests, and sold as dust. In October, when _mahye_ is over, and the preparation of the land going on again, the packing begins. The cakes, each of separate date, are carefully scrutinised, and placed in order of quality. The finest qualities are packed first, in layers, in mango-wood boxes; the boxes are first weighed empty, re-weighed when full, and the difference gives the nett weight of the indigo. The tare, gross, and nett weights are printed legibly on the chests, along with the factory mark and number of the chest, and when all are ready, they are sent down to the brokers in Calcutta for sale. Such shortly is the system of manufacture.
During _mahye_ the factory is a busy scene. Long before break of day the ryots and coolies are busy cutting the plant, leaving it in green little heaps for the cartmen to load. In the early morning the carts are seen converging to the factory on every road, crawling along like huge green beetles. Here a cavalcade of twenty or thirty carts, there in cl.u.s.ters of twos or threes. When they reach the factory the loaders have several vats ready for the reception of the plant, while others are taking out the already steeped plant of yesterday; staggering under its weight, as, dripping with water, they toss it on the vast acc.u.mulating heap of refuse material.
Down in the vats below, the beating coolies are plashing, and shouting, and yelling, or the revolving wheel (where machinery is used) is scattering clouds of spray and foam in the blinding sunshine. The firemen stripped to the waist, are feeding the furnaces with the dried stems of last year's crop, which forms our only fuel. The smoke hovers in volumes over the boiling-house. The pinmen are busy sorting their pins, rolling hemp round them to make them fit the holes more exactly.
Inside the boiling-house, dimly discernible through the clouds of stifling steam, the boilermen are seen with long rods, stirring slowly the boiling ma.s.s of bubbling blue. The clank of the levers resounds through the pressing-house, or the hoa.r.s.e guttural 'hah, hah!' as the huge lever is strained and pulled at by the press-house coolies. The straining-table is being cleaned by the table 'mate' and his coolies, while the washerman stamps on his sheets and press-cloths to extract all the colour from them, and the cake-house boys run to and fro between the cutting-table and the cake-house with batches of cakes on their heads, borne on boards, like a baker taking his hot rolls from the oven, or like a busy swarm of ants taking the spoil of the granary to their forest haunt. Everywhere there is a confused jumble of sounds.
The plash of water, the clank of machinery, the creaking of wheels, the roaring of the furnaces, mingle with the shouts, cries, and yells of the excited coolies; the vituperations of the drivers as some terrified or obstinate bullock plunges madly about; the objurgations of the 'mates' as some lazy fellow eases his stroke in the beating vats; the cracking of whips as the bullocks tear round the circle where the Persian wheel creaks and rumbles in the damp, dilapidated wheel-house; the-dripping buckets revolving clumsily on the drum, the arriving and departing carts; the clang of the anvil, as the blacksmith and his men hammer away at some huge screw which has been bent; the hurrying crowds of cartmen and loaders with their burdens of fresh green plant or dripping refuse;--form such a medley of sights and sounds as I have never seen equalled in any other industry.
The planter has to be here, there, and everywhere. He sends carts to this village or to that, according as the crop ripens. Coolies must be counted and paid daily. The stubble must be ploughed to give the plant a start for the second growth whenever the weather will admit of it.
Reports have to be sent to the agents and owners. The boiling must be narrowly watched, as also the beating and the straining. He has a large staff of native a.s.sistants, but if his _mahye_ is to be successful, his eye must be over all. It is an anxious time, but the constant work is grateful, and when the produce is good, and everything working smoothly, it is perhaps the most enjoyable time of the whole year. Is it nothing to see the crop, on which so much care has been expended, which you have watched day by day through all the vicissitudes of the season, through drought, and flood, and blight; is it nothing to see it safely harvested, and your shelves filling day by day with fine sound cakes, the representatives of wealth, that will fill your pockets with commission, and build up your name as a careful and painstaking planter?
'What's your produce?' is now the first query at this season, when planters meet. Calculations are made daily, nay hourly, to see how much is being got per beegah, or how much per vat. The presses are calculated to weigh so much. Some days you will get a press a vat, some days it will mount up to two presses a vat, and at other times it will recede to half a press a vat, or even less. Cold wet weather reduces the produce. Warm sunny weather will send it up again. Short stunted plant from poor lands will often reduce your average per acre, to be again sent up as fresh, hardy, leafy plant comes in from some favourite village, where you have new and fertile lands, or where the plant from the rich zeraats laden with broad strong leaf is tumbled into the loading vat.
So far as I know, there seems to be no law of produce. It is the most erratic and incomprehensible thing about planting. One day your presses are full to straining, next day half of them lie empty. No doubt the state of the weather, the quality of your plant, the temperature of the water, the length of time steeping, and other things have an influence; but I know of no planter who can entirely and satisfactorily account for the sudden and incomprehensible fluctuations and variations which undoubtedly take place in the produce or yield of the plant. It is a matter of more interest to the planter than to the general public, but all I can say is, that if the circ.u.mstances attendant on any sudden change in the yielding powers of the plant were more accurately noted; if the chemical conditions of the water, the air, and the raw material itself, more especially in reference to the soil on which it grows, the time it takes in transit from the field to the vat, and other points, which will at once suggest themselves to a practical planter, were more carefully, methodically, and scientifically observed, some coherent theory resulting in plain practical results might be evolved.
Planters should attend more to this. I believe the chemical history of indigo has yet to be written. The whole manufacture, so far as chemistry is concerned, is yet crude and ill-digested. I know that by careful experiment, and close scientific investigation and observation, the preparation of indigo could be much improved. So far as the mechanical appliances for the manufacture go, the last ten years have witnessed amazing and rapid improvements. What is now wanted, is, that what has been done for the mere mechanical appliances, should be done for the proper understanding of the chemical changes and conditions in the const.i.tution of the plant, and in the various processes of its manufacture[1].
[1] Since the above chapter was written Mons. P.I. Michea, a French chemist of some experience in Indigo matters, has patented an invention (the result of much study, experiment, and investigation), by the application of which an immense increase in the produce of the plant has been obtained during the last season, in several factories where it has been worked in Jessore, Purneah, Kishnaghur, and other places. This increase, varying according to circ.u.mstances, has in some instances reached the amazing extent of 30 to 47 per cent., and so far from being attended with a deterioration of quality the dye produced is said to be finer than that obtained under the old crude process described in the above chapter. This shows what a waste must have been going on, and what may yet be done, by properly organised scientific investigation.
I firmly believe that with an intelligent application of the principles of chemistry and agricultural science, not only to the manufacture but to growth, cultivation, nature of the soil, application of manures, and other such departments of the business, quite a revolution will set in, and a new era in the history of this great industry will be inaugurated. Less area for crop will be required, working expenses will be reduced, a greater out-turn, and a more certain crop secured, and all cla.s.ses, planter and ryot alike, will be benefited.
[Ill.u.s.tration: INDIAN FACTORY PEON.]
[Ill.u.s.tration: INDIGO PLANTER'S HOUSE.]
CHAPTER V.
Parewah factory.--A 'Bobbery Pack.'--Hunt through a village after a cat.--The pariah dog of India.--Fate of 'Pincher.'--Rampore hound.
--Persian greyhound.--Caboolee dogs.--A jackal hunt.--Incidents of the chase.
After living at Puttihee for two years, I was transferred to another out-factory in the same concern, called Parewah. There was here a very nice little three-roomed bungalow, with airy verandahs all round. It was a pleasant change from Puttihee, and the situation was very pretty.
A small stream, almost dry in the hot weather, but a swollen, deep, rapid torrent in the rains, meandered past the factory. Nearing the bullock-house it suddenly took a sweep to the left in the form of a wide horseshoe, and in this bend or pocket was situated the bungalow, with a pretty terraced garden sloping gently to the stream. Thus the river was in full view from both the front and the back verandahs.
In front, and close on the bank of the river, stood the kitchen, fowl-house, and offices. To the right of the compound were the stables, while behind the bungalow, and some distance down the stream, the wheel-house, vats, press-house, boiling-house, cake-house, and workshops were grouped together. I was but nine miles from the bead-factory, and the same distance from the station of Mooteeharree, while over the river, and but three miles off, I had the factory of Meerpore, with its hospitable manager as my nearest neighbour. His lands and mine lay contiguous. In fact some of his villages lay beyond some of mine, and he had to ride through part of my cultivation to reach them.
Not unfrequently we would meet in the zillah of a morning, when we would invariably make for the nearest patch of gra.s.s or jungle, and enjoy a hunt together. In the cool early mornings, when the heavy night dews still lie glittering on the gra.s.s, when the cobwebs seem strung with pearls, and faint lines of soft fleecy mist lie in the hollows by the watercourses; long ere the hot, fiery sun has left his crimson bed behind the cold grey horizon, we are out on our favourite horse, the wiry, long-limbed _syce_ or groom trotting along behind us. The _mehter_ or dog-keeper is also in attendance with a couple of greyhounds in leash, and a motley pack of wicked little terriers frisking and frolicking behind him. This mongrel collection is known as 'the Bobbery Pack,' and forms a certain adjunct to every a.s.sistant's bungalow in the district. I had one very n.o.ble-looking kangaroo hound that I had brought from Australia with me, and my 'bobbery pack' of terriers contained canine specimens of all sorts, sizes, and colours.
On nearing a village, you would see one black fellow, 'Pincher,' set off at a round trot ahead, with seemingly the most innocent air in the world. 'Tilly,' 'Tiny,' and 'Nipper' follow.
Then 'Dandy,' 'Curly,' 'Brandy,' and 'Nettle,' till spying a cat in the distance, the whole pack with a whimper of excitement dash off at a mad scramble, the hound straining meanwhile at the slip, till he almost pulls the _mehter_ off his legs. Off goes the cat, round the corner of a hut with her tail puffed up to fully three times its normal size.
Round in mad, eager pursuit rattle the terriers, thirsting for her blood. The _syce_ dashes forward, vainly hoping to turn them from their quest. Now a village dog, roused from his morning nap, bounds out with a demoniac howl, which is caught up and echoed by all the curs in the village.
Meanwhile the row inside the hut is fiendish. The sleeping family rudely roused by the yelping pack, utter the most discordant screams.
The women with garments fluttering behind them, rush out beating their b.r.e.a.s.t.s, thinking the very devil is loose. The wails of the unfortunate cat mingle with the short snapping barks of the pack, or a howl of anguish as puss inflicts a caress on the face of some too careless or reckless dog. A howling village cur has rashly ventured too near.
'Pincher' has him by the hind leg before you could say 'Jack Robinson.'
Leaving the dead cat for 'Toby' and 'Nettle' to worry, the whole pack now fiercely attack the luckless _Pariah_ dog. A dozen of his village mates dance madly outside the ring, but are too wise or too cowardly to come to closer quarters. The kangaroo hound has now fairly torn the rope from the keeper's hand, and with one mighty bound is in the middle of the fight, scattering the village dogs right and left. The whole village is now in commotion, the _syce_ and keeper shout the names of the terriers in vain. Oaths, cries, shouts, and screams mingle with the yelping and growling of the combatants, till riding up, I disperse the worrying pack with a few cracks of my hunting whip, and so on again over the zillah, leaving the women and children to recover their scattered senses, the old men to grumble over their broken slumbers, and the boys and young men to wonder at the pluck and dash of the _Belaitee Kookoor_, or English dog.
The common Pariah dog, or village dog of India, is a perfect cur; a mangy, carrion-loving, yellow-fanged, howling brute. A most unlovely and unloving beast. As you pa.s.s his village he will bounce out on you with the fiercest bark and the most menacing snarl; but lo! if a terrier the size of a teacup but boldly go at him, down goes his tail like a pump-handle, he turns white with fear, and like the arrant coward that he is, tumbles on his back and fairly screams for mercy. I have often been amused to see a great hulking cowardly brute come out like an avalanche at 'Pincher,' expecting to make one mouthful of him.
What a look of bewilderment he would put on, as my gallant little 'Pincher,' with a short, sharp, defiant bark would go boldly at him.
The huge yellow brute would stop dead short on all four legs, and as the rest of my pack would come scampering round the corner, he would find himself the centre of a ring of indomitable a.s.sailants.
How he curses his short-sighted temerity. With one long howl of utter dismay and deadly fear, he manages to get away from the pack, leaving my little doggies to come proudly round my horse with their mouths full of fur, and each of their little tails as stiff as an iron ramrod.
That 'Pincher,' in some respects, was a very fiend incarnate. There was no keeping him in. He was constantly getting into hot water himself, and leading the pack into all sorts of mischief. He was as bold as bra.s.s and as courageous as a lion. He stole food, worried sheep and goats, and was never out of a sc.r.a.pe. I tried thrashing him, tying him up, half starving him, but all to no purpose. He would be into every hut in a village whenever he had the chance, overturning bra.s.s pots, eating up rice and curries, and throwing the poor villager's household into dismay and confusion. He would never leave a cat if he once saw it. I've seen him scramble through the roofs of more than one hut, and oust the cat from its fancied stronghold.
I put him into an indigo vat with a big dog jackal once, and he whipped the jackal single-handed. He did not kill it, but he worried it till the jackal shammed dead and would not 'come to the scratch.' 'Pincher's'
ears were perfect shreds, and his scars were as numerous almost as his hairs. My gallant 'Pincher!' His was a sad end. He got eaten up by an alligator in the 'Dhans,' a sluggish stream in Bhaugulpore. I had all my pack in the boat with me, the stream was swollen and full of weeds.
A jackal gave tongue on the bank, and 'Pincher' bounded over the side of the boat at once. I tried to 'grab' him, and nearly upset the boat in doing so. Our boat was going rapidly down stream, and 'Pincher'
tried to get ash.o.r.e but got among the weeds. He gave a bark, poor gallant little dog, for help, but just then we saw a dark square snout shoot athwart the stream. A half-smothered sobbing cry from 'Pincher,'
and the bravest little dog I ever possessed was gone for ever.
There is another breed of large, strong-limbed, big-boned dogs, called Rampore hounds. They are a cross breed from the original upcountry dog and the Persian greyhound. Some call them the Indian greyhound. They seem to be bred princ.i.p.ally in the Rampore-Bareilly district, but one or more are generally to be found in every planter's pack. They are fast and strong enough, but I have often found them bad at tackling, and they are too fond of their keeper ever to make an affectionate faithful dog to the European.
Another somewhat similar breed is the _Tazi_. This, although not so large a dog as the Rhamporee, is a much pluckier animal, and when well trained will tackle a jackal with the utmost determination. He has a wrinkled almost hairless skin, but a very uncertain temper, and he is not very amenable to discipline. _Tazi_ is simply the Persian word for a greyhound, and refers to no particular breed. The common name for a dog is _Kutta_, p.r.o.nounced _Cootta_, but the Tazi has certainly been an importation from the North-west, hence the Persian name. The wandering Caboolees, who come down to the plains once a year with dried fruits, spices, and other products of field or garden, also bring with them the dogs of their native country for sale, and on occasion they bring lovely long-haired white Persian cats, very beautiful animals. These Caboolee dogs are tall, long-limbed brutes, generally white, with a long thin snout, very long silky-haired drooping ears, and generally wearing tufts of hair on their legs and tail, somewhat like the feathering of a spaniel, which makes them look rather clumsy. They cannot stand the heat of the plains at all well, and are difficult to tame, but fleet and plucky, hunting well with an English pack.
My neighbour Anthony at Meerpore had some very fine English greyhounds and bulldogs, and many a rattling burst have we had together after the fox or the jackal. Imagine a wide level plain, with one uniform dull covering of rice stubble, save where in the centre a mound rises some two acres in extent, covered with long thatching gra.s.s, a few scrubby acacia bushes, and other jungly brushwood. All round the circular horizon are dense forest ma.s.ses of sombre looking foliage, save where some clump of palms uprear their stately heads, or the white shining walls of some temple, sacred to Shiva or Khristna glitter in the sunshine. Far to the left a sluggish creek winds slowly along through the plain, its banks fringed with acacias and wild rose jungle. On the far bank is a small patch of _Sal_ forest jungle, with a thick rank undergrowth of ferns, thistles, and rank gra.s.s. As I am slowly riding along I hear a shout in the distance, and looking round behold Anthony advancing at a rapid hand gallop. His dogs and mine, being old friends, rapidly fraternise, and we determine on a hunt.
'Let's try the old patch, Anthony!'
'All right,' and away we go making straight for the mound. When we reach the gra.s.s the syces and keepers hold the hounds at the corners outside, while we ride through the gra.s.s urging on the terriers, who, quivering with excitement, utter short barks, and dash here and there among the thick gra.s.s, all eager for a find.
'Gone away, gone away!' shouts Anthony, as a fleet fox dashes out, closely followed by 'Pincher' and half a dozen others. The hounds are slipped, and away go the pack in full pursuit, we on our horses riding along, one on each side of the chase. The fox has a good start, but now the hounds are nearing him, when with a sudden whisk he doubles round the ridge encircling a rice field, the hounds overshoot him, and ere they turn the fox has put the breadth of a good field between himself and his pursuers. He is now making back again for the gra.s.s, but encounters some of the terriers who have tailed off behind. With panting chests and lolling tongues, they are pegging stolidly along, when fortune gives them this welcome chance. Redoubling their efforts, they dash at the fox. 'Bravo, Tilly! you tumbled him over that time;'
but he is up and away again. Dodging, double-turning, and twisting, he has nearly run the gauntlet, and the friendly covert is close at hand, but the hounds are now up again and thirsting for his blood. 'Hurrah!
Minnie has him!' cries Anthony, and riding up we divest poor Reynard of his brush, pat the dogs, ease the girths for a minute, and then again into the jungle for another beat.
This time a fat old jackal breaks to the left, long before the dogs are up. Yelling to the _mehters_ not to slip the hounds, we gather the terriers together, and pound over the stubble and ridges. He is going very leisurely, casting an occasional scared look over his shoulder.
'Curly' and 'Legs,' two of my fastest terriers, are now in full view, they are laying themselves well to the ground, and Master Jackal thinks it's high time to increase his pace. He puts on a spurt, but condition tells. He is fat and pursy, and must have had a good feed last night on some poor dead bullock. He is shewing his teeth now. Curly makes his rush, and they both roll over together. Up hurries Legs, and the jackal gets a grip, gives him a shake, and then hobbles slowly on. The two terriers now hamper him terribly. One minute they are at his heels, and as soon as he turns, they are at his ear or shoulder. The rest of the pack are fast coming up.
Anthony has a magnificent bulldog, broad-chested, and a very Goliath among dogs. He is called 'Sailor.' Sailor always pounds along at the same steady pace; he never seems to get flurried. Sitting lazily at the door, he seems too indolent even to snap at a fly. He is a true philosopher, and nought seems to disturb his serenity. But see him after a jackal, his big red tongue hanging out, his eyes flashing fire, and his hair erected on his back like the bristles of a wild boar. He looks fiendish then, and he is a true bulldog. There is no flinching with Sailor. Once he gets his grip it's no use trying to make him let go.
Up comes Sailor now.
He has the jackal by the throat.
A hoa.r.s.e, rattling, gasping yell, and the jackal has gone to the happy hunting grounds.
The sun is now mounting in the sky. The hounds and terriers feel the heat, so sending them home by the keeper, we diverge on our respective roads, ride over our cultivation, seeing the ploughing and preparations generally, till hot, tired, and dusty, we reach home about 11.30, tumble into our bath, and feeling refreshed, sit down contentedly to breakfast. If the _dak_ or postman has come in we get our letters and papers, and the afternoon is devoted to office work and accounts, hearing complaints and reports from the villages, or looking over any labour that may be going on in the zeraats or at the workshops. In the evening we ride over the zeraats again, give orders for the morrow's work, consume a little tobacco, have an early dinner, and after a little reading, retire soon to bed to dream of far away friends and the happy memories of home. Many an evening it is very lonely work. No friendly face, and no congenial society within miles of your factory.
Little wonder that the arrival of a brother planter sends a thrill through the frame, and that his advent is welcomed as the most agreeable break to the irksome monotony of our lonely life.
CHAPTER VI.