Principles and Practice of Fur Dressing and Fur Dyeing Part 8

In all these cases, the fatty substance on the hair is dissolved away, and the protective coat which previously rendered the hair impervious to the dye, is now removed. There are certain chemicals however, which normally do not dissolve substances of a fatty nature, but are strongly oxidizing, such as peroxide of hydrogen, hypochlorites, permanganates, perborates, nitric acid, etc., and exert a killing action when they are applied to the hair, in that the hair is made capable of taking up the dye from its solutions. In this case the killing can hardly be said to be due to a degreasing process. The fact that killing can be brought about with other substances than alkalies or fat solvents, has led to the belief on the part of some investigators in this field that killing is more than a degreasing operation, although the removal of the fatty material of the hair undoubtedly takes place. Some authorities consider that the killing process changes the pigment of the hair, which thereby becomes more receptive to the dye. It is quite possible that some such change in the structure of the hair fibre does take place, the surface of the hair becoming slightly roughened, and therefore more capable of fixing the coloring matter. The question is still an open one, and since no conclusive researches have been made as yet, it will be a.s.sumed that killing is simply a degreasing process, inasmuch as the modern practise is based on this supposition, and very satisfactory results are obtained.

An account of the historical development of the killing process brings out many interesting and enlightening facts, so it will be given here briefly. One of the first substances used for killing, or degreasing the hair of furs, was decomposing urine. Urine contains about 2% of urea which gradually changes to salts of ammonia, and in the presence of the air, largely to ammonium carbonate. This substance has a weak alkaline action, but sufficiently effective to be used for killing the hair of certain types of furs. Woolly furs, such as those derived from the various kinds of sheep and goats, were degreased with stale urine, the skins being washed in this, and then rinsed in water. The fat was emulsified by the ammonium carbonate present, and could thus be easily removed. For other furs, a stronger mixture was necessary. An example of a killing formula used on wolf, skunk and racc.o.o.n, which were to be dyed black, is the following:

350 grams beechwood ashes 200 grams unslaked lime 150 grams copper vitriol 100 grams litharge 60 grams salammoniac 40 grams crystallized verdigris 3.5 liters rain water

Beechwood ashes were a very important const.i.tuent of the old killing formulas. The reason for that lies in the fact that beechwood contains a comparatively high percentage of pota.s.sium, which occurs in the ashes of the burned wood as pota.s.sium carbonate, or potash. The ashes alone were frequently used, being applied in the form of a paste, which in some instances had an advantage over a solution, in that the killing could be limited to certain parts of the skin where it was more desired than in other parts. By extracting the wood ashes with hot water, and evaporating the clear solution to dryness, potash could be obtained, which was considerably stronger than the original ashes. Next in importance for the killing was unslaked lime. This substance was also often used by itself, being first slaked with water, and using the milk of lime thus formed, after cooling. Salammoniac, although a salt, and consequently without any killing action, in contact with the beechwood ashes or the lime in solution or paste, liberated ammonia slowly, and so also acted as a degreasing agent. The other chemicals in the formula took no part in the actual killing of the hair, but acted either as mordant materials or as mineral dyes. The copper salts, in this mixture present in two forms, as sulphate in copper vitriol, and as acetate in the verdigris, were important const.i.tuents of the dye formula, being essential to the production of the proper shade. These substances properly had no place in the killing formula. The litharge, also was not a killing agent, but in the presence of the alkaline materials of the killing mixture, it gradually combined with the sulphur contained in the hair, forming lead sulphide, and thereby darkening the color of the hair. In this case, the metallic compound acted, not as a mordant, but as a mineral dye. The mixture was applied to the hair by means of a brush, the skins let lie for some time, then dried, brushed and beaten. Many applications were usually necessary to sufficiently degrease the hair. Inasmuch as the killing paste was prepared by mixing the const.i.tuents together, and then was brushed on at the comparatively low temperatures which the proper protection of the hair required, it is questionable whether some of the metal compounds were even enabled to act as described above as mordant or dye. In spite of the trouble and considerable time required in working with such a killing formula to obtain the hair in the desired condition for dyeing, the use of such a mixture nevertheless possessed the advantage that the hair was only very slowly and gradually acted upon, and so the gloss was preserved.

The action of strong alkaline substances acting quickly is more or less detrimental to keeping the gloss of the hair, while the slow action of the weak alkaline paste of the old formulas, and the gradual formation of a protective metal film on the surface of the hair, rendered the hair suitably receptive to the dye which was subsequently applied, without in any measure affecting the l.u.s.tre of the hair.

It would be needless to describe or discuss any more of the old killing formulas, for the principle involved was the same in all cases, there being usually a slight variation in the content of metallic salts, beechwood ashes and unslaked lime being const.i.tuents of the great majority of the mixtures used. Modern killing processes employ substances quite similar to those of the old formulas, the operations, however, being much less laborious and less time-consuming, and the cheap, pure products which chemical science has been able to develop being used in place of the crude products crudely obtained from natural sources. The chemicals used at the present time for killing furs, are chiefly ammonia, soda ash, caustic soda, and caustic lime. The choice of the killing agent depends upon the nature of the fur, the hair of some furs being sufficiently killed by treatment with weak alkalies, while in other furs the hair may require stronger treatment. The ability of the hair of a particular fur to withstand the action of the different alkaline substances must be taken into consideration, there being a great divergence in this regard among the different cla.s.ses of furs. Racc.o.o.n, for example, is not appreciably affected by a solution of caustic soda of 5 degrees Beaume, while some wolf hair cannot withstand the action of a solution of soda ash of less than 1 degree Beaume. Frequently much stronger alkalies are necessary to kill the top-hair than the under-hair, so this accomplished by treating the skins in a solution which is suited to kill the under-hair, and subsequently the top-hair is treated with a stronger solution, this being applied by the brush method.

Uniformity of action of the killing material on all parts of the skin, and on all the skins of a given lot, is absolutely essential to obtaining satisfactory results in dyeing. And it is by no means a simple matter to get such uniformity, considering the numerous factors that must be taken into account. Any operation involving the immersion of the skins in solutions or even in water alone, has an effect on the leather side of the skin, inasmuch as some of the tanning materials may be extracted. The application of some substance of a fatty nature to a great degree prevents this, and the skin can be killed, mordanted and dyed, and then come out soft and flexible. But the great majority of substances of a fatty nature are affected by alkalies, and so when the skins are being killed, the action of the alkaline materials would be upon the fat contained in the leather as well as that upon the hair. As a result the hair may not be sufficiently killed, and so give uneven dyeings subsequently. Either a certain excess of the killing chemical must be used, and it would be very difficult to ascertain what quant.i.ty would suffice, or the killing action must be prolonged; but best of all, in oiling the skins, an inert mineral oil should be used, since it is wholly unaffected by alkalies.

Skins may be killed by the brush process or the dip process, or by both.

For brush killing, the stronger alkalies like lime and caustic soda are used, the solution being applied to the top-hair with a suitable brush, and the skins allowed to remain hair to hair for the necessary length of time, after which they are treated further as skins killed by the dip process. By this latter process, the furs are immersed in a solution of the desired killing agent in a vat, or drum, or other appropriate device which will permit of uniform action of the alkali on the hair of all the skins. After remaining in the solution the required length of time, the skins are drained, and rinsed in fresh water, and then entered into a weak solution of an acid in order to neutralize any remaining alkali, it being easier to wash out acid than alkali. The furs are then washed thoroughly in clear water, preferably running water, to remove the last traces of acid. The skins are then drained and hydro-extracted, or pressed, and are then ready for the subsequent operations of mordanting and dyeing.

KILLING WITH SODA

Soda is sodium carbonate, which is produced commercially in a very pure state in several different forms, the chief being sal soda, which is crystallized sodium carbonate, containing about 37% of actual soda; and soda ash, or calcined soda, which is anhydrous sodium carbonate. The latter is the variety most commonly used.

10 grams soda ash are dissolved in 1 liter of water at 2530 C.

The skins are immersed for 23 hours, after which they are rinsed and treated with

10 grams acetic acid dissolved in 1 liter of water.

The skins are again thoroughly washed, and then hydro-extracted.

KILLING WITH LIME

Lime, calcium oxide, forms a white, amorphous, porous substance, which readily takes up water, giving calcium hydroxide, or slaked lime. Only the best grades of lime should be used, as it is very frequently contaminated with calcium carbonate and other inert materials.

10 grams of lime are dissolved in 1 liter of water.

The skins are entered, and allowed to remain for a period of time which varies according to the nature of the fur. During the killing, the solution must be agitated, in order to evenly distribute the milk of lime, which has a tendency to settle out. After rinsing, the skins are "soured,"

by treating with weak acetic acid solution, then thoroughly washed, and drained.

KILLING WITH CAUSTIC SODA

Caustic soda is used only on furs the hair of which is very hard and resistant to killing. Usually it is applied by the brush process, but in some instances, the dip method must be used. In order to reduce as far as possible, the action of the caustic soda on the leather, the weakest permissible solutions are used, increasing the time of treatment, if necessary. Caustic soda is a white, crystalline substance, occurring in commerce in lumps, but more conveniently in a solution of 40 degrees Beaume, containing 35% of caustic soda. Various quant.i.ties, ranging from 4 to 25 grams of this solution per liter of water are taken, according to the character of the fur, and the skins treated for 23 hours, although weaker solutions may be used, and increasing the duration of the killing.

By keeping the solution in motion, by means of a stirrer or any other method of agitation, the best results are obtained. After the skins are sufficiently killed, they are soured, and washed as by the other killing methods.

Where the nature of the hair of the fur is such that the top-hair and the under-hair require different killing treatments, the skins are first killed by the dip process, with an alkali suited to kill the under-hair, then a brush killing with a stronger alkali is applied to the top-hair.

The subsequent treatments are the same as for usual dip-killing methods.

CHAPTER XI

FUR DYEING

MORDANTS

The hair of furs has the peculiar quality of fixing the oxides or hydroxides of certain metals from dilute solutions of their salts.

Advantage is taken of this property to mordant the furs, that is, to cause a certain amount of the metallic oxide or hydroxide to be permanently absorbed by the fibres. The term mordant comes from the French word "mordre," meaning to bite, it being formerly considered that the purpose of a mordant was to attack the surface of the hair in such a way as to permit the dye to be more easily absorbed. In fact, killing mixtures, which were intended for this same object, used to contain the various chemicals which have a mordanting action, in addition to the alkaline const.i.tuents. The mordants were not applied as such, but always as killing materials. It was later realized, however, that the mordant was instrumental in the production of the color itself.

Mordanting may be considered as having a two-fold object: first, to help fix the dye on the fibre in a more permanent fashion, thus rendering the dyeings faster; and secondly, to help obtain certain shades of color, as the various mordants produce different shades with any given dye. Some cla.s.ses of dyes can be applied to furs without the use of mordants, but other types are taken up only in a very loose manner, being easily washed out from the hair with water, and it is only when such dyes are brought on to the hair in the form of a metallic compound, producing what is known as a "lake," that really fast dyeings are obtained with them. The substances which are used for mordanting the hair are certain metallic compounds, but not all metallic salts which are used in dyeing are mordants.

Sometimes such a compound is employed to develop the color of the dyeing by after-treatment, as in the case of after-chroming, the action of the metallic salt being directed only to the dye, and is not fixed by the fibre as a mordant must be. In order for a metallic compound to act as a true mordant, it must be fixed by the hair, and it must combine with the dye, thus forming a sort of connecting link between the dye and the hair.

It is not absolutely essential that the mordant be applied first, although this is the customary and commonest practise. There are three ways by which the mordants can be fixed on the fur hair: First, by the absorption of the metallic oxide or hydroxide from a solution of the mordant prior to the dyeing; second, the mordant may be fixed on the fibre at the same time as the dye; and third, the mordant may be applied after the fur has been treated with the dye. The last two methods will be discussed in connection with the dyes, as they are special cases.

The salts of metals which are comparatively easily dissociated in water, with the formation of insoluble oxides or hydroxides, are most applicable as mordants for furs, and among them are compounds of aluminum, iron, chromium, copper and tin. The const.i.tuents of the hair seem to bring about the dissociation of the metallic salt, and the oxide or hydroxide as the case may be, is absorbed and firmly fixed by the hair. Just what the manner and nature of this fixation are, is still uncertain. It is supposed that chemical combination takes place between the hair and the metal. The course of this process may, as far as is known, be described as follows, taking, for example, the case of chromium sulphate: In dilute solution, this compound gradually dissociates first into its basic salts, and finally into the hydroxide, the breaking up of the neutral salt being induced by the presence of the fur-hair.

Cr2(SO4)3 + 2H2O = Cr2(SO4)2(OH)2 + H2SO4 chromium water first basic sulphuric sulphate chrome salt acid

Cr2(SO4)2(OH)2 + 2H2O = Cr2(SO4)(OH)4 + H2SO4 second basic chrome salt

Cr2(SO4)(OH)4 + 2H2O = Cr2(OH)6 + H2SO4 chromium hydroxide

These reactions take place within the fibre, after the hair has been impregnated with the solution of the neutral salt, and when the compound has been rendered completely basic, in other words has reached the form of the hydroxide, it is supposed to combine with the acid groups contained in the hair substance, forming thus some complex, insoluble organic compound of the metal within the hair. According to some authorities the mordant is supposed to be present in the hair simply as the hydroxide, being tenaciously held by some physical means. The facts seem to indicate, however, that the metal is actually combined in some chemical way with the hair. For, if the mordant were present as hydroxide, then on white hair it would show the color of the hydroxide, which it does not. The same facts obtain with regard to other metals.

In order for the hair to be properly mordanted, it is necessary that the metallic compound which is taken up by the hair be held in such a manner that the mordant cannot be removed by water or even dilute acids or alkalies. Salts which dissociate too readily produce mordants which are only superficially precipitated on the hair and subsequently come off. Usually some substance is added to the solution of the salt to cause slower and more even dissociation of the salt, so that the hair substance can be quite saturated with the metallic compound before any insoluble precipitate is formed. Dilute sulphuric acid, organic acids like acetic and lactic, and cream of tartar are used to facilitate the uniform absorption of the mordant salt by the hair.

When the skins are mordanted before dyeing, they are immersed for 6 to 24 hours in a solution containing 1 to 20 grams of the metallic salts per liter of water, together with the corresponding quant.i.ty of the a.s.sistant chemical. The skins should be so entered into the mordant solution that the hair is uniformly in contact with the solution, and all the skins so that they are acted upon alike. Machinery such as is used for killing is suitable for mordanting also. The duration of the mordanting, and the concentration of the solutions are varied according to the depth of shade required, and also according to the nature of the dye to be employed. By suitably combining several mordants a considerable range of colors can be obtained with a single dye.

The various chemicals used as mordants are essentially the same no matter for which cla.s.s of dyes they are used, there being only slight differences in the concentrations of the solutions, the manner of application of the mordants being practically the same. It is interesting to note that with the exception of chromium compounds, which are of comparatively recent adoption as mordants, all the chemicals now used for mordants were employed by the earliest masters of the art of fur dyeing. While some of the formulas used by those dyers display a lack of appreciation of the true action and function of the mordanting chemicals, yet it is quite remarkable that they chose, in spite of their limited knowledge of chemical processes and phenomena, just those materials which do act as mordants if properly applied. The most important metallic compounds for mordanting furs at the present time are salts of aluminum, iron (ferrous), copper, tin and chromium (as well as chromates and bichromates). The compounds of the metals with organic acids such as acetic acid are preferable, being more easily dissociated, and also leaving in solution an acid which is less injurious to the fur than a mineral acid. However, sulphates and other salts of the metals are also used extensively, inasmuch as they are cheaper than the organic salts.

ALUMINUM MORDANTS

Chief among the aluminum mordants are the various kinds of alum, which is a double sulphate of aluminum and an alkali such as sodium, pota.s.sium or ammonium. All these salts except that of sodium, form large, colorless, octahedral crystals, and are soluble in about 10 parts of cold water, and 1/4 part of hot water. Sodium alum is even more easily soluble, but on account of the difficulty of obtaining it in crystalline form, it is little used. The common commercial alum is the pota.s.sium aluminum sulphate.

Recently, aluminum sulphate has to a large extent replaced alum for mordanting purposes, because it can be obtained very cheaply in pure form, and it contains a greater amount of active aluminum compound than does alum. Only the iron-free salt, however, may be used for the needs of fur dyeing.

Aluminum acetate also finds extensive application as a mordant in fur dyeing, and while somewhat more expensive than the alum or aluminum sulphate, it has the advantage over these compounds of being combined with an organic acid, which is preferable when the action on the hair and leather is considered. Aluminum acetate can be obtained in the market in the form of a solution of 10 degrees Beaume, but can also be prepared very easily as follows:

665 grams pure aluminum sulphate, or 948 grams pota.s.sium alum, are dissolved in 1 liter of hot water.

1137 grams of lead acetate (sugar of lead) are also dissolved in 1 liter of hot water.

The two solutions are mixed, and thoroughly stirred. A heavy white precipitate forms, which is filtered off, and discarded after the solution has cooled. The aluminum acetate is contained in the filtrate, and the solution is brought to a density of 10 degrees Beaume by the addition of water, if necessary, and is preserved for use in this form.

IRON MORDANTS

Ferrous sulphate, iron vitriol, or copperas, as it is commonly known, forms pale green crystals, which on exposure to air lose water, and crumble down to a white powder. It is very soluble in both cold and hot water, but the solutions oxidize very rapidly, turning yellowish, and should therefore be used immediately. Care must be taken that a good quality of iron vitriol be used for the mordant, otherwise very unsatisfactory results will be obtained.