On the Economy of Machinery and Manufactures Part 2

23. The power acc.u.mulated within a small s.p.a.ce by gunpowder is well known; and, though not strictly an ill.u.s.tration of the subject discussed in this chapter, some of its effects, under peculiar circ.u.mstances, are so singular, that an attempt to explain them may perhaps be excused. If a gun is loaded with ball it will not kick so much as when loaded with small shot; and amongst different kinds of shot, that which is the smallest, causes the greatest recoil against the shoulder. A gun loaded with a quant.i.ty of sand, equal in weight to a charge of snipe-shot, kicks still more. If, in loading, a s.p.a.ce is left between the wadding and the charge, the gun either recoils violently, or bursts. If the muzzle of a gun has accidentally been stuck into the ground, so as to be stopped up with clay, or even with snow, or if it be fired with its muzzle plunged into water, the almost certain result is that it bursts.

The ultimate cause of these apparently inconsistent effects is, that every force requires time to produce its effect; and if the time requisite for the elastic vapour within to force out the sides of the barrel, is less than that in which the condensation of the air near the wadding is conveyed in sufficient force to drive the impediment from the muzzle, then the barrel must burst.

If sometimes happens that these two forces are so nearly balanced that the barrel only swells; the obstacle giving way before the gun is actually burst.

The correctness of this explanation will appear by tracing step by step the circ.u.mstances which arise on discharging a gun loaded with powder confined by a cylindrical piece of wadding, and having its muzzle filled with clay, or some other substance having a moderate degree of resistance. In this case the first effect of the explosion is to produce an enormous pressure on everything confining it, and to advance the wadding through a very small s.p.a.ce. Here let us consider it as at rest for a moment, and examine its condition. The portion of air in immediate contact with the wadding is condensed; and if the wadding were to remain at rest, the air throughout the tube would soon acquire a uniform density. But this would require a small interval of time; for the condensation next the wadding would travel with the velocity of sound to the other end, from whence, being reflected back, a series of waves would be generated, which, aided by the friction of the tube, would ultimately destroy the motion.

But until the first wave reaches the impediment at the muzzle, the air can exert no pressure against it. Now if the velocity communicated to the wadding is very much greater than that of sound, the condensation of the air immediately in advance of it may be very great before the resistance transmitted to the muzzle is at all considerable; in which case the mutual repulsion of the particles of air so compressed, will offer an absolute barrier to the advance of the wadding.(1*)

If this explanation be correct, the additional recoil, when a gun is loaded with small shot or sand, may arise in some measure from the condensation of the air contained between their particles; but chiefly from the velocity communicated by the explosion to those particles of the substances in immediate contact with the powder being greater than that with which a wave can be transmitted through them. It also affords a reason for the success of a method of blasting rocks by filling the upper part of the hole above the powder with sand, instead of clay rammed hard. That the destruction of the gun barrel does not arise from the property possessed by fluids, and in some measure also by sand and small shot, of pressing equally in all directions, and thus exerting a force against a large portion of the interior surface, seems to be proved by a circ.u.mstance mentioned by Le Vaillant and other travellers, that, for the purpose of taking birds without injuring their plumage, they filled the barrel of their fowling pieces with water, instead of loading them with a charge of shot.

24. The same reasoning explains a curious phenomenon which occurs in firing a still more powerfully explosive substance. If we put a small quant.i.ty of fulminating silver upon the face of an anvil, and strike it slightly with a hammer, it explodes; but instead of breaking either the hammer or the anvil, it is found that that part of the face of each in contact with the fulminating silver is damaged. In this case the velocity communicated by the elastic matter disengaged may be greater than the velocity of a wave traversing steel; so that the particles at the surface are driven by the explosion so near to those next adjacent, that when the compelling force is removed, the repulsion of the particles within the ma.s.s drives back those nearer to the surface, with such force, that they pa.s.s beyond the limits of attraction, and are separated in the shape of powder.

25. i) The success of the experiment of firing a tallow candle through a deal board, would be explained in the same manner, by supposing the velocity of a wave propagated through deal to be greater than that of a wave pa.s.sing through tallow.

25. ii) The boiler of a steam-engine sometimes bursts even during the escape of steam through the safety-valve. If the water in the boiler is thrown upon any part which happens to be red hot, the steam formed in the immediate neighbourhood of that part expands with greater velocity than that with which a wave can be transmitted through the less heated steam; consequently one particle is urged against the next, and an almost invincible obstacle is formed, in the same manner as described in the case of the discharge of a gun. If the safety-valve is closed, it may retain the pressure thus created for a short time, and even when it is open the escape may not be sufficiently rapid to remove all impediment; there may therefore exist momentarily within the boiler pressures of various force, varying from that which can just lift the safety-valve up to that which is sufficient, if exerted during an extremely small s.p.a.ce of time, to tear open the boiler itself.

26. This reasoning ought, however, to be admitted with caution; and perhaps some inducement to examine it carefully may be presented by tracing it to extreme cases. It would seem, but this is not a necessary consequence, that a gun might be made so long, that it would burst although no obstacle filled up its muzzle. It should also follow that if, after the gun is charged, the air were extracted from the barrel, though the muzzle be then left closed, the gun ought not to burst. It would also seem to follow from the principle of the explanation, that a body might be projected in air, or other elastic resisting medium, with such force that, after advancing a very short s.p.a.ce it should return in the same direction in which it was projected.

NOTES:

1. See Poisson's remarks, Ecole Polytec. Cahier, xxi, p. 191.

Chapter 3

Regulating Power

27. Uniformity and steadiness in the rate at which machinery works, are essential both for its effect and its duration. The first ill.u.s.tration which presents itself is that beautiful contrivance, the governor of the steam-engine, which must immediately occur to all who are familiar with that admirable engine. Wherever the increased speed of the engine would lead to injurious or dangerous consequences, this is applied; and it is equally the regulator of the water-wheel which drives a spinning-jenny, or of the windmills which drain our fens. In the dockyard at Chatham, the descending motion of a large platform, on which timber is raised, is regulated by a governor; but as the weight is very considerable, the velocity of this governor is still further checked by causing its motion to take place in water.

28. Another very beautiful contrivance for regulating the number of strokes made by a steam-engine, is used in Cornwall: it is called the cataract, and depends on the time required to fill a vessel plunged in water, the opening of the valve through which the fluid is admitted being adjustable at the will of the engine-man.

29. The regularity of the supply of fuel to the fire under the boilers of steam-engines is another mode of contributing to the uniformity of their rate, and also economizes the consumption of coal. Several patents have been taken out for methods of regulating this supply: the general principle being to make the engine supply the fire with small quant.i.ties of fuel at regular intervals by means of a hopper, and to make it diminish this supply when the engine works too quickly. One of the incidental advantages of this plan is, that by throwing on a very small quant.i.ty of coal at a time, the smoke is almost entirely consumed. The dampers of ashpits and chimneys are also, in some cases, connected with machines in order to regulate their speed.

30. Another contrivance for regulating the effect of machinery consists in a vane or fly, of little weight, but presenting a large surface. This revolves rapidly, and soon acquires a uniform rate, which it cannot greatly exceed, because any addition to its velocity produces a much greater addition to the resistance it meets with from the air. The interval between the strokes on the bell of a clock is regulated in this way, and the fly is so contrived, that the interval may be altered by presenting the arms of it more or less obliquely to the direction in which they move. This kind of fly, or vane, is generally used in the smaller kinds of mechanism, and, unlike the heavy fly, it is a destroyer instead of a preserver of force. It is the regulator used in musical boxes, and in almost all mechanical toys.

31. The action of a fly, or vane, suggests the principle of an instrument for measuring the alt.i.tude of mountains, which perhaps deserves a trial, since, if it succeed only tolerably, it will form a much more portable instrument than the barometer. It is well known that the barometer indicates the weight of a column of the atmosphere above it, whose base is equal to the bore of the tube. It is also known that the density of the air adjacent to the instrument will depend both on the weight of air above it, and on the heat of the air at that place. If, therefore, we can measure the density of the air, and its temperature, the height of a column of mercury which it would support in the barometer can be found by calculation. Now the thermometer gives information respecting the temperature of the air immediately; and its density might be ascertained by means of a watch and a small instrument, in which the number of turns made by a vane moved by a constant force, should be registered. The less dense the air in which the vane revolves, the greater will be the number of its revolutions in a given time: and tables could be formed from experiments in partially exhausted vessels, aided by calculation, from which, if the temperature of the air, and the number of revolutions of the vane are given, the corresponding height of the barometer might be found.(1*)

NOTES:

1. To persons who may be inclined to experiment upon this or any other instrument, I would beg to suggest the perusal of the section 'On the art of Observing', Observations on the Decline of Science in England, p. 170, Fellowes, 1828.

Chapter 4

Increase and Diminution of Velocity

32. The fatigue produced on the muscles of the human frame does not altogether depend on the actual force employed in each effort, but partly on the frequency with which it is exerted. The exertion necessary to accomplish every operation consists of two parts: one of these is the expenditure of force which is necessary to drive the tool or instrument; and the other is the effort required for the motion of some limb of the animal producing the action. In driving a nail into a piece of wood, one of these is lifting the hammer, and propelling its head against the nail; the other is, raising the arm itself, and moving it in order to use the hammer. If the weight of the hammer is considerable, the former part will cause the greatest portion of the exertion. If the hammer is light, the exertion of raising the arm will produce the greatest part of the fatigue. It does therefore happen, that operations requiring very trifling force, if frequently repeated, will tire more effectually than more laborious work. There is also a degree of rapidity beyond which the action of the muscles cannot be pressed.

33. The most advantageous load for a porter who carries wood up stairs on his shoulders, has been investigated by M. Coulomb; but he found from experiment that a man walking up stairs without any load, and raising his burden by means of his own weight in descending, could do as much work in one day, as four men employed in the ordinary way with the most favourable load.

34. The proportion between the velocity with which men or animals move, and the weights they carry, is a matter of considerable importance, particularly in military affairs. It is also of great importance for the economy of labour, to adjust the weight of that part of the animal's body which is moved, the weight of the tool it urges, and the frequency of repet.i.tion of these efforts, so as to produce the greatest effect. An instance of the saving of time by making the same motion of the arm execute two operations instead of one, occurs in the simple art of making the tags of bootlaces: these tags are formed out of very thin, tinned, sheet-iron, and were formerly cut out of long strips of that material into pieces of such a breadth that when bent round they just enclosed the lace. Two pieces of steel have recently been fixed to the side of the shears, by which each piece of tinned-iron as soon as it is cut is bent into a semi-cylindrical form. The additional power required for this operation is almost imperceptible, and it is executed by the same motion of the arm which produces the cut. The work is usually performed by women and children; and with the improved tool more than three times the quant.i.ty of tags is produced in a given time.(1*)

35. Whenever the work is itself light, it becomes necessary, in order to economize time, to increase the velocity. Twisting the fibres of wool by the fingers would be a most tedious operation: in the common spinning-wheel the velocity of the foot is moderate, but by a very simple contrivance that of the thread is most rapid. A piece of catgut pa.s.sing round a large wheel, and then round a small spindle, effects this change. This contrivance is common to a mult.i.tude of machines, some of them very simple.

In large shops for the retail of ribands, it is necessary at short intervals to 'take stock', that is, to measure and rewind every piece of riband, an operation which, even with this mode of shortening it, is sufficiently tiresome, but without it would be almost impossible from its expense. The small b.a.l.l.s of sewing cotton, so cheap and so beautifully wound, are formed by a machine on the same principle, and but a few steps more complicated.

36. In turning from the smaller instruments in frequent use to the larger and more important machines, the economy arising from the increase of velocity becomes more striking. In converting cast into wrought-iron, a ma.s.s of metal, of about a hundredweight, is heated almost to white heat, and placed under a heavy hammer moved by water or steam power. This is raised by a projection on a revolving axis; and if the hammer derived its momentum only from the s.p.a.ce through which it fell, it would require a considerably greater time to give a blow. But as it is important that the softened ma.s.s of red-hot iron should receive as many blows as possible before it cools, the form of the cam or projection on the axis is such, that the hammer, instead of being lifted to a small height, is thrown up with a jerk, and almost the instant after it strikes against a large beam, which acts as a powerful spring, and drives it down on the iron with such velocity that by these means about double the number of strokes can be made in a given time. In the smaller tilt-hammers, this is carried still further by striking the tail of the tilt-hammer forcibly against a small steel anvil, it rebounds with such velocity, that from three to five hundred strokes are made in a minute. In the manufacture of anchors, an art in which a similar contrivance is of still greater importance, it has only been recently applied.

37. In the manufacture of scythes, the length of the blade renders it necessary that the workman should move readily, so as to bring every part of it on the anvil in quick succession. This is effected by placing him in a seat suspended by ropes from the ceiling: so that he is enabled, with little bodily exertion, to vary his distance, by pressing his feet against the block which supports the anvil, or against the floor.

38. An increase of velocity is sometimes necessary to render operations possible: thus a person may skate with great rapidity over ice which would not support his weight if he moved over it more slowly. This arises from the fact, that time is requisite for producing the fracture of the ice: as soon as the weight of the skater begins to act on any point, the ice, supported by the water, bends slowly under him; but if the skater's velocity is considerable, he has pa.s.sed off from the spot which was loaded before the bending has reached the point which would cause the ice to break.

39. An effect not very different from this might take place if very great velocity were communicated to boats. Let us suppose a flatbottomed boat, whose bow forms an inclined plane with the bottom, at rest in still water. If we imagine some very great force suddenly to propel this boat, the inclination of the plane at the forepart would cause it to rise in the water; and if the force were excessive, it might even rise out of the water, and advance, by a series of leaps, like a piece of slate or an oyster sh.e.l.l, thrown as a 'duck and drake'.

If the force were not sufficient to pull the boat out of the water, but were just enough to bring its bottom to the surface, it would be carried along with a kind of gliding motion with great rapidity; for at every point of its course it would require a certain time before, it could sink to its usual draft of water; but before that time had elapsed, it would have advanced to another point, and consequently have been raised by the reaction of the water on the inclined plane at its forepart.

40. The same fact, that bodies moving with great velocity have not time to exert the full effect of their weight, seems to explain a circ.u.mstance which appears to be very unaccountable. It sometimes happens that when foot-pa.s.sengers are knocked down by carriages, the wheels pa.s.s over them with scarcely any injury, though, if the weight of the carriage had rested on their body, even for a few seconds, it would have crushed them to death. If the view above taken is correct, the injury in such circ.u.mstances will chiefly happen to that part of the body which is struck by the advancing wheel.

41. An operation in which rapidity is of essential importance is in bringing the produce of mines up to the surface. The shafts through which the produce is raised are sunk at a very great expense, and it is, of course, desirable to sink as few of them as possible. The matter to be extracted is therefore raised by steam-engines with considerable, and without this many of our mines could not be worked velocity, with profit.

42. The effect of great velocity in modifying the form of a cohesive substance is beautifully shown in the process for making window gla.s.s, termed "flashing", which is one of the most striking operations in our domestic arts. A workman having dipped his iron tube into the gla.s.s pot, and loaded it with several pounds of the melted "metal", blows out a large globe, which is connected with his rod by a short thick hollow neck. Another workman now fixes to the globe immediately opposite to its neck, an iron rod, the extremity of which has been dipped in the melted gla.s.s; and when this is firmly attached, a few drops of water separate the neck of the globe from the iron tube. The rod with the globe attached to it is now held at the mouth of a glowing furnace: and by turning the rod the globe is made to revolve slowly, so as to be uniformly exposed to the heat: the first effect of this softening is to make the gla.s.s contract upon itself and to enlarge the opening of the neck. As the softening proceeds, the globe is turned more quickly on its axis, and when very soft and almost incandescent, it is removed from the fire, and the velocity of rotation being still continually increased, the opening enlarges from the effect of the centrifugal force, at first gradually, until at last the mouth suddenly expands or "flashes" out into one large circular sheet of red hot gla.s.s. The neck of the original globe, which is to become the outer part of the sheet, is left thick to admit of this expansion, and forms the edge of the circular plate of gla.s.s, which is called a "Table". The centre presents the appearance of a thick boss or prominence, called the "Bull's-eye", at the part by which it was attached to the iron rod.

43. The most frequent reason for employing contrivances for diminishing velocity, arises from the necessity of overcoming great resistances with small power. Systems of pulleys, the crane, and many other ill.u.s.trations, might also be adduced here as examples; but they belong more appropriately to some of the other causes which we have a.s.signed for the advantages of machinery. The common smoke-jack is an instrument in which the velocity communicated is too great for the purpose required, and it is transmitted through wheels which reduce it to a more moderate rate.

44. Telegraphs are machines for conveying information over extensive lines with great rapidity. They have generally been established for the purposes of transmitting information during war, but the increasing wants of man will probably soon render them subservient to more peaceful objects.

A few years since the telegraph conveyed to Paris information of the discovery of a comet, by M. Gambart, at Ma.r.s.eilles: the message arrived during a sitting of the French Board of Longitude, and was sent in a note from the Minister of the Interior to Laplace, the President, who received it whilst the writer of these lines was sitting by his side. The object in this instance was, to give the earliest publicity to the fact, and to a.s.sure to M. Gambart the t.i.tle of its first discoverer.

At Liverpool a system of signals is established for the purposes of commerce, so that each merchant can communicate with his own vessel long before she arrives in the port.

NOTES:

1. See Transactions of the Society of Arts, 1826.

Chapter 5

Extending the Time of Action of Forces

45. This is one of the most common and most useful of the employments of machinery. The half minute which we daily devote to the winding-up of our watches is an exertion of labour almost insensible; yet, by the aid of a few wheels, its effect is spread over the whole twenty-four hours. In our clocks, this extension of the time of action of the original force impressed is carried still further; the better kind usually require winding up once in eight days, and some are occasionally made to continue in action during a month, or even a year. Another familiar ill.u.s.tration may be noticed in our domestic furniture: the common jack by which our meat is roasted, is a contrivance to enable the cook in a few minutes to exert a force which the machine retails out during the succeeding hour in turning the loaded spit; thus enabling her to bestow her undivided attention on the other important duties of her vocation. A great number of automatons and mechanical toys moved by springs, may be cla.s.sed under this division.

46. A small moving power, in the shape of a jack or a spring with a train of wheels, is often of great convenience to the experimental philosopher, and has been used with advantage in magnetic and electric experiments where the rotation of a disk of metal or other body is necessary, thus allowing to the enquirer the unimpeded use of both his hands. A vane connected by a train of wheels, and set in motion by a heavy weight, has also, on some occasions, been employed in chemical processes, to keep a solution in a state of agitation. Another object to which a similar apparatus may be applied, is the polishing of small specimens of minerals for optical experiments.

Chapter 6