Modern Machine-Shop Practice Part 39

[Ill.u.s.tration: Fig. 530.]

Wood turners sometimes have their lathes so made that the headstock can be turned end for end on the lathe shears, so that the face plate may project beyond the bed, enabling it to turn work of large diameter. A better method than this is to provide the projecting end of the lathe with a screw to receive the face plate as shown in Fig. 533, which represents a lathe constructed by Walker Brothers of Philadelphia. At the end of the lathe is shown a hand rest upon a frame that can be moved about the floor to accommodate the location, requiring to be turned upon the work.

[Ill.u.s.tration: Fig. 531.]

For very large work, wood-workers sometimes improvise a facing lathe, as shown in Fig. 534, in which A is a headstock bolted to the upright B; C is the cone pulley, and E a face plate built up of wood, and fastened to an iron face plate by bolts. The legs A, of the tripod hand rest, Fig.

535, are weighted by means of the weights B.

[Ill.u.s.tration: Fig. 532.]

In Fig. 536 is shown a chucking lathe, especially adapted for boring and facing discs, wheels, &c. The live spindle is driven by a worm-wheel, provided around the circ.u.mference of the face plate. The driving worm (which runs in a cup of oil) is on a driving shaft, running across the lathe and standing parallel with the face of the face plate. This shaft is driven by a pulley as shown, changes of speed being effected by having a cone pulley on the counter-shaft and one on the line of shafting.

[Ill.u.s.tration: Fig. 533.]

This lathe is provided with two compound slide rests. One of which may be used for boring, while the other is employed for facing purposes.

These rests are adjustable for location across the bed of the lathe by means of bolts in slots, running entirely across the lathe bed.

These slide rests are given a self-acting motion by the following arrangement of parts: at the back of the live spindle is an eccentric rod, operating a connecting rod, which is attached at its lower end to the arm of a shaft running beneath the bed, and parallel to the lathe spindle. This shaft pa.s.ses beyond the bed where it carries a bevel gear-wheel, which meshes with a bevel gear-wheel upon a cross shaft.

This cross shaft carries three arms, one at each end and inside its journal bearings in the bed, and one beneath and at a right angle to the other two. These receive oscillating motion by reason of the eccentric connecting rod, &c.

For each compound rest there are provided two handles as usual, and in addition an [L] lever, one arm of the latter being provided with a series of holes, while the other carries a weight.

[Ill.u.s.tration: Fig. 534.]

The [L] lever carries a pawl which operates a ratchet wheel, placed on the handle end of the slide rest cross feed screw. If then a chain be attached to one of the holes of the [L] lever, and to the oscillating arm, the motion in one direction of the latter will be imparted to the [L] lever (when the chain is pulled). On the return motion of the oscillating arm, the chain hangs loose, and the weight on the [L] lever causes that lever arm to fall, taking up the slack of the chain, the feed taking place (when the pawl is made to engage with the ratchet wheel) during the motion of the oscillating arm from right to left, or while pulling the chain.

The rate of feed is varied by attaching the chain to different holes in the [L] lever.

To operate the rests in a line parallel to the lathe spindle, a similar [L] lever is attached by chain to the third oscillating arm, which is placed on the cross shaft, mid-way of the bed, or between the two slide rests. It is obvious then that with an [L] lever attachment on each feed screw, both slides of each rest may be simultaneously operated, while either one may be stopped either by detaching the chain or removing the [L] lever.

For operating the rests by hand, the usual feed-screw handles are used.

Fig. 537 represents a 90-inch swing lathe by the Ames Manufacturing Company of Chicopee, Ma.s.sachusetts.

[Ill.u.s.tration: Fig. 535.]

The distinguishing feature of this lathe is that the tailstock spindle is made square, to better enable it to bear the strain due to carrying cutting tools in place of the dead centre; and by means of a pulley instead of a simple hand wheel for operating the tail spindle, that spindle may be operated from an overhead countershaft, and a tool may be put in to cut key-ways in pulleys, wheels, &c., chucked on the face plate (which of course remains stationary during the operation), thus dispensing with the necessity of cutting out such key-ways by hammer, chisel, and file, in wheel bores too large and heavy to be operated upon in a slotting machine.

[Ill.u.s.tration: Fig. 538.]

On account of the weight of the tailstock it is fitted with rollers, which may be operated to lift it from the bed when it is to be moved along the lathe bed.

[Ill.u.s.tration: _VOL. I._ =CHUCKING LATHES.= _PLATE VI._

Fig. 536.

Fig. 537.]

Fig. 538 represents a 50-inch swing lathe by the New Haven Manufacturing Company of New Haven, Connecticut. The compound rest is here provided with automatic feed so that it may be set at an angle to bore tapers with a uniform feed. The tailstock is provided with a bracket, carrying a pinion in gear with the hand-feed rack, so as to move the tailstock along the bed by means of the pinion. The feed screw is splined to give an independent feed, and the swing frame is operated by a worm as shown.

[Ill.u.s.tration: Fig. 539.]

GAP LATHE OR BREAK LATHE.

The gap lathe is one in which the bed is provided with a gap beneath the face plate, so as to enable that plate or the chucks to swing work of larger diameter, an example being given in Fig. 539.

[Ill.u.s.tration: Fig. 540.]

It is obvious, however, that the existence of the gap deprives the slide rest of support on one side, when it is used close to the face plate.

This is obviated in some forms of gap lathes by fitting into the gap a short piece of bed that may be taken out when the use of the gap is required.

The gap lathe has not found favor in the United States, the same result being more frequently obtained by means of the extension lathe, which possesses the advantages of the gap lathe, while at the same time enabling the width of the gap to be varied to suit the length of the work. Fig. 540 represents an extension lathe by Edwin Harrington and Son, of Philadelphia. There are two beds A and B, the former sliding upon the latter when operated by the hand-wheel E, which is upon the end of a screw that pa.s.ses between the two beds, has journal bearing in the upper bed, and engages a nut in the lower one, so that as the screw is operated the wheel moves longitudinally with the upper bed. C is the feed rod which communicates motion to the feeding screw D, which has journal bearing on the upper bed and therefore travels with it when it is moved or adjusted longitudinally. The cross slide has sufficient length to enable the slide rest to face work of the full diameter that will swing in the gap, and to support the slide rest when moved outwards to the full limit, it is provided with a piece F, which slides at its base upon the guideway or slide G.

Fig. 541 represents a double face plate lathe such as is used for turning the wheels for locomotives. The circ.u.mference of both the face plates are provided with spur teeth, so that both are driven by pinions, which by being capable of moving endways into or out of gear, enable either face plate to be used singly, if required, as for boring purposes.

The slide rests are operated by ratchet arms for the self feed, these arms being operated by an overhead shaft, with arms and chains.

[Ill.u.s.tration: Fig. 541.]

Fig. 542 represents a chucking lathe adapted more especially for boring purposes. Thus the cone pulley is of small diameter and the parts are light, so that the lathe is more handy than would be the case with a heavier built lathe, while at the same time it is sufficiently rigid for large work that is comparatively light.

[Ill.u.s.tration: Fig. 542.]

The compound rest is upon a pedestal that can be bolted in any required position on the lower cross slide, and is made self-acting for the feed traverse by the change wheels and feed screw, while the self-acting cross feed is operated by a ratchet handle, actuated by a chain from an overhead reciprocating lever; the latter being actuated from the crank pin at A, which is adjustable in a slot in the crank disk B. A lathe of this kind is very suitable for bra.s.s work of unusually large diameter, because in such work the cuts and feeds are light, and the cutting speed is quick, hence a heavy construction is not essential.

Figs. 543 and 544 represent a large lathe built by Thomas Shanks and Co., of Johnstone, near Glasgow, Scotland; all the figures of this lathe being from _The American Machinist_.

Fig. 543 shows the headstock and two of the slide rests, while Fig. 544 represents the remainder of the bed, the tailstock, and two of the slide rests.

It will be seen from the figures that there are a compound rest and a column or pillar rest both at the front and at the back of the lathe, and that there is an additional rest on the front end of the tailstock which may be used for facing the ends of the work.

Fig. 545 represents a section through, and a partial plan of the headstock, and it will be seen that the live spindle is free from the cone pulley and from the gearing, the chuck plate being driven from a pinion engaging an internal gear at the back of the chuck plate. By this construction the balancing of such work as crank shafts is facilitated, because the chuck plate is not affected by the friction of the driving gears, and may therefore be easily revolved to test the balance of the work.

Fig. 546 represents a cross section through the bed, and through one of the compound rests, and one of the pillar rests, the latter rests being made thin so that they may pa.s.s between the cheeks of crank shafts, to turn their faces and the crank journals.

Fig. 547 represents a view from the back end of the headstock, and Fig.

548 a view of the lathe from the tailstock end.

Figs. 549 and 550 represent a plan and a side view of the headstock and the two slide rests nearest to it. The lathe being shown at work on the crank shaft of the steamship service, which is shown in dotted lines, and it will be seen that for turning the stem of the shaft all the rests can be used at once, those at the back of the lathe having their cutting tools turned upside down (as will be more clearly seen in the cross-sectional view of the rests in Fig. 546).

[Ill.u.s.tration: Fig. 543.]

Figs. 551 and 552 represent a plan and a side view of the other half of the lathe in operation upon the same crank shaft, which is again shown in dotted lines.

[Ill.u.s.tration: Fig. 544.]

Referring now to the general construction of the lathe, the headstock or live spindle has a front journal bearing 18 inches diameter and 24 inches long, and a back bearing 12 inches diameter and 15 inches long, the bearings being parallel. The driving cone has five changes of speed for a 6-inch belt, and is carried on an independent spindle. The cone is turned inside as well as outside, so as to be in balance at high speeds.