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Most of the moulders dwell in the town, though many of the labourers prefer to inhabit the region round about the borough, in those villages of easy access to the railway centre. Some of the journeymen have served their apprenticeship at small country towns and villages--perhaps in the same county and district--at which agricultural machinery is manufactured. Such as these will be sure to import local methods and characteristics and they will always retain some part of their individual style acquired during their term of apprenticeship. Though the difference of method may not be very great, it will be productive of good results; it is by a combination of several practices and systems that perfection is ultimately attained. Very often, in the midst of a teasing operation, a mate or pa.s.ser-by may suddenly call to mind a similar difficulty he had in some far-off village yard and thus he will be able to supply the key to the situation. According to the theory of the works' officials, no difficulties should ever be encountered--they should not even exist. In practice, however, difficulties will often be met with, and when the workman is compelled, by the lowness of his prices, to push ahead at a great speed he is sometimes apt to become confused with a difficulty and to overlook a point that, to the leisured overseer, will be quite obvious and simple.
CHAPTER VIII
GETTING TO WORK--THE AWAKENING IN THE COUNTRY--STEALING A RIDE--THE TOWN STIR--THE ARMY OF WORKMEN--"CHECKING"--EARLY COMERS--CLERKS AND DRAUGHTSMEN--FEATURES OF THE STAFF
At an early hour the whole neighbourhood within a radius of five or six miles of the factory is astir; there is a general preparation for the coming day's work. The activity will first begin in the villages furthest from the town. Soon after four o'clock, in the quiet hamlets amidst the woods and lanes, the workmen will leave their beds and get ready for the long tramp to the shed, or to the nearest station touched by the trains proceeding to the railway town. Many of the younger men have bicycles and will pedal their way to work. They will not be forced to rise quite as early as the rest, unless they live at a very great distance. A few workmen I know have, for the past twenty years, resided at not less than twelve miles from the town and have made the journey all through the year, wet and dry together. The only time at which they cannot get backwards and forwards is when there are deep floods, or after a heavy snowstorm. Then, if the fall has been severe and the water or snow lies to any depth on the roads, they will be compelled to walk or to lodge in the town. Sometimes the fall of snow has taken place in the night and the workman, under these circ.u.mstances, will be forced to take a holiday until it melts and he is able to journey along the road again.
I have heard many accounts, from workmen who had long distances to walk to the factory, of the great and terrible blizzard of 1881, when the drifts in many places along the highways were from sixteen to twenty feet deep. One st.u.r.dy fellow took great pride in relating how he made the journeys daily--of six miles each way--during the whole time the snow lay on the ground, though many were frozen to death in the locality. Another workman whom I knew walked regularly to and from the village for fifty years, and at the end of that time bethought himself to get a tricycle. It was amusing to see him, with snow-white hair and the perspiration pouring down his weather-beaten old face, pedalling home from work after a very hot and scorching day at the rolling mills.
What with the fatigue of the day's work and the extraordinary exertions required to propel the machine, he was very nearly exhausted by the time he reached home. Everyone along the highway turned to have a second view of the old man as he trundled his machine along, puffing and blowing with the effort, his face red and fiery; but he was not to be deterred from the innovation. It is probable that walking would have been the easier way of getting backwards and forwards, for the machine was nearly as heavy as a farm cart. There was a slight saving of time, however, and it is a common saying among work-people of all sorts that "Third-cla.s.s riding is better than first-cla.s.s walking." After the old man's death the tricycle became the property of a band of farm boys who used it as a training machine; it was for a long time a source of fun and amus.e.m.e.nt to the villagers.
Very often, in the remote villages, where there is no access to the stations at which the factory trains call, a party of workmen club together and hire a conveyance to bring them daily to the town; or they may subscribe the money and buy a horse and cart and contribute equally towards the expense of keeping them. An arrangement is made with the proprietor of a public-house in the town. The horse is stabled and the vehicle stored for a small sum, and the men ride backwards and forwards, comfortable and independent. It was the custom, years ago, during haymaking and harvest-time for farmers to come in with conveyances from the outlying villages and meet the men and drive them home. They went straight from the factory to the farmyard or hayfield, and, after a hearty tea in the open air, or a square meal of bread, cheese and ale, turned in and helped the farmer, both enjoying the change of work and earning a couple of shillings a night as additional wages. This practice was very popular with the factory men, who never ceased to talk about it to their town mates in the shed and rouse them to envy with the frequent narration. Of late years, however, the custom has died out. Labour is too cheap and machinery too plentiful for the farmer to have any difficulty in getting his crops together nowadays.
The majority of the villagers, though compelled to leave home for the town at such an early hour, will yet rise in time to partake of a light breakfast before starting for the shed. The country mothers are far more painstaking in the matter of providing meals than are many of those in the town; they think nothing of rising at four a.m. in order to boil the kettle and cook food for their husbands and sons. Though the goodman may protest against it and declare that he would rather go without the food than give his wife so much trouble, it makes no difference. Every morning, at the usual hour, the smoke goes curling up from the chimney; a cup of hot, refreshing tea is invariably awaiting him on the table when he arrives downstairs. After the repast he starts off in abundant time and takes his leisure on the road; one rarely sees a countryman hurrying to work in the morning.
The boys, on the other hand, will not be as punctual in starting off to work; they will usually be late in setting out, very often delaying till the last moment. They will, moreover, often loiter on the way bird's-nesting or reading, or perhaps they may start into the farmer's orchard and carry off the rosy-cheeked apples to eat in the shed or to divide out among their mates and companions. At one time there were three brothers of one house in the village, all working in the factory, though they never under any circ.u.mstances went to the town together. The eldest of the three always led the way, the second following five minutes later, and the youngest brought up the rear at a similar interval. The return home at night was made in the same manner: it is unusual to see the members of a family or household going to work together.
Very often the village resident will work for an hour in his garden or attend to his pigs and domestic animals before leaving for the railway shed. If the neighbouring farmer is busy, or happens to be a man short, he may help him milk his cows or do a little mowing with the scythe and still be fresh for his work in the factory. I have known those who, during the summer months, went regularly to fishing in the big brook, or practised a little amateur poaching with the ferrets, and never missed going to gather mushrooms in the early mornings during autumn.
Several boys of the village, especially on the dark winter mornings, used to watch for the freight-trains that sometimes stopped at the signal station and steal a ride down to the works, hanging on to the rails of the brake van, or clinging to the buffers. The practice was attended with considerable risk, and the punishment, had they been detected, would have been sharp and severe. It was difficult to see them sitting in the shadow of the tail lamps, however, though once or twice we were reported by the signalmen and chased by the goods guards. At one time the train ran through the station without stopping, with three youngsters clinging to the rails of the guard's van, and it was only checked by accident twelve miles higher up the line. A great chase across fields in a drenching downpour of rain followed, but the goods guard had to own himself beaten and returned to the van. One of the boys was fond of lying down between the metals, and of allowing the trains to thunder along above him--certainly a dangerous proceeding, though he did not think so at that time. All these practices are well-nigh impossible now. Greater care is taken to keep trespa.s.sers off the line and the modern system of transverse sleepers for the track hardly permits of lying down between the metals.
One morning, nearly dark, as a village lad was going to work down the line, he was much frightened at seeing a man behaving in a mysterious and suspicious manner underneath one of the bridges. He appeared to be selecting a spot in which to lie across the rails, and as there was a fast train approaching close at hand, the youngster soon became considerably alarmed. To his relief, however, as the engine drew near, the unknown one got off the track, ran up the bank and disappeared. At the same spot, soon afterwards, a young man, suspected of a criminal offence, threw himself in front of an express and was cut to pieces.
After that occurrence we boys shunned the line, for that winter at least, and pa.s.sed to work along the highway. We had many narrow escapes from being knocked down by engines, trains and waggons in the station yard at different times. One morning, being very late, I ran between some waggons that were being shunted, when only a very narrow s.p.a.ce remained before the vehicles closed up. In spite of warning shouts, I skipped through quickly, but as I cleared the rails an old shunter, who was waiting on the other side, swung his arm round and struck me a terrific blow behind the ear with his open hand, and loudly scolded me for taking such risks. Half stunned with the blow, I ran off, and freely forgave the old man for his well-meant chastis.e.m.e.nt. I often meet him now in the town, many years after the escapade, and always remember the incident, though he has doubtless forgotten it long ago.
By five o'clock the people of the inner circle of the radius without the town are well awake, and twenty minutes later the dreaded hooter bellows out, like the knell of doom to a great many. The sound travels to a great distance, echoing and re-echoing along the hills and up the valley seventeen or twenty miles away, if the wind is setting in that direction. This is the first warning signal to the workman to bestir himself, if he has not already done so; to awake from dreams to realities, to shake off the warm, comfortable bed-clothes and don his working attire. It is now the turn of the town dweller to stir. Very soon, here and there, a thin spire of smoke arises from the chimney, telling of the early cup of tea in preparation. The oldest hands, a good many of them grey and feeble, are to be seen making their way towards the entrances to the works. It will take some of them quite half an hour to reach the shed, though that is no more than three-quarters of a mile away. By and by others will come from their houses and join those who are just arriving from the country. These are the town's early risers.
Some time will elapse yet before the regular stream comes forth to fill the street and make the pavements ring with their countless footsteps.
Although a few may prefer to come leisurely to work and perhaps wait in the shed some ten minutes before it is time to start at the machines, the great majority loiter till the very last minute and spend not a second of time, more than they are absolutely bound, upon the company's premises.
At ten minutes to six the hooter sounds a second time, then again at five minutes, and finally at six o'clock. This time it makes a double report, in order that the men may be sure that it is the last hooter.
Five minutes' grace--from six till six-five--is allowed in the morning; after that everyone except clerks must lose time. As soon as the ten-minutes hooter sounds the men come teeming out of the various parts of the town in great numbers, and by five minutes to six the streets leading to the entrances are packed with a dense crowd of men and boys, old and young, bearded and beardless, some firm and upright, others bent and stooping, pale and haggard-looking, all off to the same daily toil and fully intent on the labour before them. It is a mystery where they all come from. Ten thousand workmen! They are like an army pressing forward to battle. Tramp! tramp! tramp! Still they pour down the streets, with the regularity of trained soldiers, quickening in pace as the time advances, until they come very nearly to the double and finally disappear through the entrances. Some of the young men's faces are ghastly white, very thin and emaciated, telling a story of ill-health--consumption, very likely--while others are fresh and healthy-looking--there are fat and lean among them. Some there are still bearing traces of yesterday's toil--large black rings around the eyes, or sharp lines underneath the chin and continued round the back of the neck. A little more soap and water would have removed them, but in all probability the youngster was extra tired, or in a great hurry to get off to play, or go a-fishing, and so could not endure a tedious toilet.
Others, again, come blundering along with eyes only half open--having obviously missed the morning swill--with their shirt unb.u.t.toned at the neck, their boots not laced up, untidy and unkempt, and in a desperate hurry. This one is bare-headed, that one carries his hat in his hand, and another wears his hind before. Many have had no time even to look for their working clothes, but have clapped on the first that met their eyes on arising from bed; you often see one enter the shed dressed in odd garments, and sometimes wearing a shoe of a sort.
The boys and youths are usually the last. They always experience greater difficulty in leaving the comfortable bed, and the _pater familias_ will often have had trouble in inducing them finally to wake up and think about work. They do not realise the seriousness of the business as he does, and are very careless on first awaking. By and by, however, the truth dawns upon them; up they scramble, dress, and run out of doors and up the street, and very often do not stop till they come to the shed. I have many a time, as a boy, run from the village to the factory, four miles distant, in thirty-five minutes, as the result of oversleeping.
When the youngsters reach the shed, after a long run, they will require a spell of a few minutes before they can start work, and the forgers and hammermen will often have to shout at them several times before they are sufficiently rested to begin.
A great many of the crowd bring their breakfast and dinner with them, either to eat it in the shed, or in the mess-rooms provided for the purpose. Some of the men carry it in a canteen, held under the arm or slung with a string over the shoulder and back. Others bring it tied up in red handkerchiefs, and very many, especially of the town dwellers, wrap it up in old newspapers. The country workmen are more particular over their food than are their mates of the town. Though their fare will be plainer and simpler--seldom amounting to anything more tasty than bread and b.u.t.ter, cheese or cold boiled bacon--they will be at great pains to see that it is very fresh and clean.
That which strikes one most forcibly about the morning crowd is the extraordinary quiet and soberness, both of the men and the juveniles.
They seldom speak to each other as they hurry along through the streets and tunnels towards their several destinations--not even those who toil side by side at the same forge or machine, however much they may talk later on in the day. They do not--except in somewhat rare instances--even wish each other "Good morning." If they happen to speak at all it will usually be no more than to utter a curt "Mornin'," which is often responded to with a very impolite and often positively churlish "'Ow do!" And as for a smile! A morning smile on the way to work is indeed a rarity. Now and then the careless-hearted lads may indulge in a little playful banter, though even this is not common, but the men never smile in the early morning. There is the day's work to be faced, the smoke and heat, the long stand at the machine, the tedious confinement, the hard word and bitter speech, the daily anxiety, the unnatural combat for the necessaries of life, and it all looms big on the horizon. By and by, as the day advances and the hands of the clock slowly but surely record the death and burial of the hours, the set features will relax, and the tongue will regain its office. The fire of human sympathy will be rekindled and man and boy will be themselves again. But this will be not yet. For the present everyone is concerned with his own necessity.
He is marching to battle, the issue of which is doubtful and uncertain.
When the first victory has been won, which is at dinner-time for him, he will dissolve and be natural and genial, but not now. It is noteworthy that the country workmen will prove to be more sympathetic than those of the town. Many of them will bid "Good morning" to everyone they meet, whether they know them or not. They do not stand upon any kind of formality; answered or not they persist in the salutation, and always add the christian name of the individual where it is known to them.
In the street, near the entrances, are coffee stalls, where, for the modest sum of a halfpenny, the workmen may obtain a cup of the steaming beverage, which is usually of a weak quality and not at all likely to derange the stomach of the individual who swallows it. Another halfpenny will purchase a bun or scone, a slice of "lardy" or currant cake, if anyone shall desire it, so that there is no need for any who can afford a copper each morning to go hungry to work. Some workmen bring food from home in their hand and eat it standing by the stall, where they have stopped to partake of a cup of tea or coffee.
It is pathetic, especially on cold, wintry mornings, to note the rivet boys and others of the poorest cla.s.s as they approach the entrance by the coffee stalls. Their eyes are fixed longingly on the steaming urns and piled-up plates of buns; they would like to gulp down a good big cup of the liquid and munch several of the cakes. But such luxuries are not for them. They have not a halfpenny in the world, so they content themselves with a covetous look and pa.s.s on to the labour. Now and then a father, with his little son, will stop to share a cup of coffee, or they may have one apiece, but this is not a common occurrence. All the money is needed elsewhere--for clothes, boots, and household requirements. The better cla.s.s of work-people--journeymen and such like--never drink tea or coffee at the stalls. That is beneath their dignity. They do not like to be seen breaking their fast in public, and they speak of the beverages as "messes" and "slops." A few of the workmen will loiter about the street till six o'clock, by which time some of the public-houses will be opened. They will require a mug of ale or a little spirit to put them in order; perhaps they were drunk overnight and want a "livener" before starting in the morning.
At about three minutes past six a smart rush for the entrance is made, and those bringing up the rear will be forced to put on a good spurt in order to gain the shed in time. They have either dawdled about at home, or were late in rising; whatever the reason may be, every morning finds them in the same predicament. The same workmen are always first or last; year in and year out there is little variation in the individual time-table. What a man is this morning he will be to-morrow morning; there is no change week after week or month after month. Moreover, he that is late at the first beginning of the day's work will most certainly be in the same position at breakfast-time and dinner-time, too. He will come to be noted for that characteristic; he is bound to be late in any case. Such men always parcel out their time with exquisite nicety, so that when the hooter begins to sound they have about twenty yards to run in order to reach the check-box. Immediately after the rear part of the crowd has disappeared within the entrance the ponderous doors are closed with a loud bang, and the town without looks to be deserted. The men inside the yard scatter, some this way and some that, and are soon out of sight in the different sheds. All that can be seen now are a few clerks sauntering along, usually wearing a flower in their b.u.t.ton-hole, and glancing at the morning newspaper.
Every workman is provided with a bra.s.s check or "ticket," round in shape like a penny, or oblong, with a number stamped upon it, corresponding to his name in the register. This has to be placed in the check-box each time the man enters the shed, and it is the only accepted proof of his attendance at work or absence from it. If he loses or mislays the ticket he will be fined a sum equal to half an hour's wages, whether he likes it or not, and he will consequently often be forced to pay fourpence or fivepence for a portion of metal that is worth no more than a farthing.
This will be the price of having his name registered, or, if he is dissatisfied with the arrangement, he can return home and wait till after the next meal-time. Similarly, in the morning, after the five minutes' grace, whoever is late is charged quarter of an hour for the first five minutes, and half an hour for the next, _i.e._, till six-fifteen, though there is no reason whatever why a workman should be fined so heavily. A fairer thing to do would be to fine all latecomers a quarter of an hour's wages and allow them to check till quarter-past six. This is the latest time for checking the first thing in the morning. No workman is admitted later than that hour, but must wait till the re-start after breakfast.
The country workmen will be among the first arrivals at the shed, though they are not usually the earliest comers of all. Some of the townsmen are early risers, and come regularly to the premises half an hour before it is time to begin work. It is remarkable that those who are addicted to very early rising, that is, earlier than is really necessary, will most certainly be found to be deficient in brains and intellect. You will invariably find such ones to be dull-witted, and lower in the mental scale than are many who hurry and come late to business. The old adage--
"Early to bed and early to rise, Makes a man healthy, wealthy, and wise,"
may be true enough in all three particulars, but it does not necessarily follow that a strict observance of the rule will also endue him with a plentiful supply of brains and intellectual keenness. Healthy it will certainly make him. The application of a little common-sense will easily demonstrate that one reason of his retiring early is the fact that he has no mental pursuits, nothing in which to interest himself outside his daily occupation, so that he is already deficient, and must perforce betake himself to bed. Being free from mental worry and not troubling about intellectual hobbies, he will sleep soundly, enjoy the maximum amount of rest, and wake up fully refreshed and vigorous in the morning.
All that such men as these think of is their day's work, their food and sleep; they have no other object or ambition in life.
As to the entire wisdom of the rule, that is another matter. It was counted sufficiently wise formerly, but we of this day are made of sterner material. Horses and oxen work hard, rest well, enjoy very good health, and appear to be satisfied, if not actually happy, but one man is of more value than many horses or oxen. Work and sacrifice are the only things that will raise a man in the estimation of the world and set him up as a worthy example to his fellows. To those who are content merely to live, and not to shine, may be addressed the words of the Ant spoken to the Fly in the Fable: _Nihil laboras; ideo nil habes_--"You do nothing, and consequently you have nothing." At the same time it must be admitted that those who retire early and rise early nearly always prove to be the strongest workmen; they will be capable of great physical exertions and staying powers. But when all has been said, such men are rather to be pitied than envied. They are little more than mere tools and the slaves of their employers--the prodigal squanderers of their powers and lives.
It is a privilege of the shop clerks to arrive a little later than the workmen, and to leave a little in advance of them at meal-times and in the evening. The members of the princ.i.p.al office staff enjoy a still greater dispensation, for they do not begin work at all before nine o'clock in the morning and finish at five-thirty in the afternoon. The clerks are the most numerous of all the trained cla.s.ses at the factory.
With the draughtsmen they form an imposing body, yet though they rank next the foremen and heads of departments, they are not taken very seriously by the rank and file, except when they appear in the shed with the cashbox to pay the weekly wages.
For the sake of distinction the shop clerks are called the "weekly staff," and the managers and other clerks, with the draughtsmen, are denominated the "monthly staff." The first-named of these are paid weekly with the workmen; the others receive their salary once a month.
The shop clerks are chiefly recruited from the personnel of the sheds, while those of the monthly staff are chosen from over a wider area. In the case of them considerably more training and experience will be required. They must be possessed of specific abilities, and have gone through cla.s.ses and taken examinations in order to qualify for the positions. It is usual for the more intelligent lads at the higher elementary schools of the town to be recommended to the chiefs of the factory offices. If their qualifications are considered satisfactory, they are started in one or other of the clerical departments and instructed in the several duties. By entering the offices young, and pa.s.sing from point to point, they have every opportunity of becoming proficient, and are in course of time promoted according to their abilities.
The clerks of the sheds naturally enjoy the confidence of the overseers.
They know everything pertaining to piecework prices and output, and are consequently able to furnish the chief with whatever information he desires upon any point. In addition to the clerk there is a checker, who books every article made and supervises the piecework outside the office, and, as if that were not sufficient, a piecework "inspector,"
who is commissioned with the power to report upon any price on the spot and to make any reduction he thinks fit. All these co-operate and together supply particulars of the workman and his job, how much he makes on a shift, the precise time it takes him to finish an article; and if it is necessary one or the other stays behind after working hours and computes the number of forgings, or other uses made, and is a perfect spy upon his less fortunate mates of the shed.
An unscrupulous clerk may thus work incalculable mischief among the men.
He often influences the foreman in a very high degree, or he even dictates to him, so that you sometimes hear the clerk spoken of as the "boss" and the foreman himself styled the "b.u.mmer." Under such circ.u.mstances it will not be wondered at that the clerk is sometimes an unpopular figure in the shed and is looked upon with disfavour, though very often unjustly so. A great deal depends upon the temper and honesty, or dishonesty, of the overseer, for the clerk, in most cases, will take the cue from him. If he is honourable and "above board," he will not tolerate any covert dealings and tale-bearing. If, on the other hand, he is shifty and cunning, he will encourage all kinds of slimness and questionable proceedings on the part of his clerks.
The members of the monthly staff and draughtsmen occupy quarters grouped around the managers' offices, and do not often appear in the workshops.
When they do so it will be on account of some extraordinary business, or they may come in with the foreman to take a look round and view the machinery. They usually bring a book or drawing in their hand, or under the arm, so as to have some kind of excuse in case they should be challenged by a superior, for even they are not allowed to go wherever they will. I have known draughtsmen to come regularly to the shed provided with a tape-measure, books, and plans, and take the dimensions of a machine again and again. No doubt they were in need of a little exercise and anxious to see the stampers and forgers at work.
Very few clerks, in spite of their leisure and opportunities, are bookish or endowed with a taste for literature; out of over a thousand at the factory less than twenty are connected with the Literary Society at the Works' Inst.i.tute. The students and premiums have their debating cla.s.ses on matters connected with engineering. They meet and read papers on technical subjects, but have little interest in anything natural or _spirituel_.
CHAPTER IX
FIRST OPERATIONS IN THE SHED--THE EARLY DIN--ITS EFFECT ON THE WORKMEN--CHARGING THE HEATS--THE OIL FURNACE--THE "AJAX"--HARRY AND SAMMY--THE "STRAPPIE"--HYDRAULIC POWER--WHEEL-BURSTING
Arrived in the shed the workmen remove their coats and hang them up under the wall, or behind the forges. If any shall be seen wearing them by the foreman when he enters they will be noticed and marked: it is a common rule, winter and summer, to take them off on coming into the workshop, except in places where there are no fires. A terrible din, that could be heard in the yard long before you came to the doors of the shed, is already awaiting. Here ten gigantic boilers, which for several hours have been steadily acc.u.mulating steam for the hammers and engines, packed with terrific high pressure, are roaring off their surplus energy with indescribable noise and fury, making the earth and roof tremble and quiver around you, as though they were in the grip of an iron-handed monster. The white steam fills the shed with a dense, humid cloud like a thick fog, and the heat is already overpowering. The blast roars loudly underground and in the boxes of the forges, and the wheels and shafting whirl round in the roof and under the wall. The huge engines, that supply the hydraulic machines with pressure, are chu-chu-ing above the roof outside; everything is in a state of the utmost animation. If you were not fully awake before and sensible of what the day had in store for you, you are no longer in any doubt about the matter. All sluggishness, both of the mind and body, is quickly dispelled by the great activity everywhere displayed around you. The very air, hot and heavy, and thickly charged with dust as it is, seems to have an electrical effect upon you. You immediately feel excited to begin work; the noise of the steam, the engines, the roar of the blast, and the whirling wheels compel you to it.
At the same time the morning freshness, the bloom, vigour, the hopeful spirit, the whole natural man will be entirely quelled and subdued after the first few moments in this living pandemonium. Wife and children, friends and home, town and village, green fields and blue skies, the whole outside world will have been left far behind. There is no opportunity to think of anything but iron and steel, furnaces and hammers, the coming race and battle for existence. Moreover, as everything is done at the piece rate, the men will be anxious to make an early start, before the day gets hot. It is especially true of the stampers and hammermen that "A bird in the hand's worth two in the bush," and a good heat performed before breakfast is far better than depending upon exertions to be made at a later part of the day.
So, before you can well look around you, before the foreman can reach the shed, in fact, the workmen are up and at it. Those who are earliest on the place usually make the first start. They, and especially the furnacemen and forgemen, often begin before the regulation hour, and make haste to get their fires in a fit condition to receive the metal.
First of all, the coal furnaces have to be clinkered. A large steel bar and a heavy sledge break the clinker; the fire-bars are withdrawn, and down plunges the white-hot ma.s.s into the "bosh" of water beneath. When this is performed new fuel is laid on, light at first, and sloping gently to the rear wall. The corners are well filled; the floor of the furnace, recently levelled with fresh sand, is firmly beaten down with the heavy paddle, and all is ready to receive the ingots or blooms.
Immediately the forger and his mates swarm round with the metal, either using the crane and pulley, or charging it in upon the peel. The chargeman grunts and scolds and the furnace door is raised, lighting up the dark corners behind the forges. Now the hammer-driver winds the wheel that opens the valve, and fills his cylinder with the raucous vapour; the heavy monkey travels noiselessly up and down, preparing to beat the iron into the shape required. Little by little, as the steam is absorbed by the engines and hammers, the din of the boilers subsides.
The tremendous amount of power required to drive the various machines soon reduces the pent-up energy, and by and by the priming ceases altogether. The steam will continue gradually to diminish until the first meal-hour, when it will have reached a low figure, as indicated by the pressure gauge. During the interval, however, it will have risen again, and long before it is time to recommence work the boilers will be roaring off their superfluous energy with the same indescribable din and fury.