Diggers in the Earth Part 2

When the bricks come out of the kiln, some of them are good and some are not. Those that were on the outside are not burned enough; those next it are not well baked, but can be used for the middle of thick walls. The next ones are of good quality; but those directly over the fires are so hard and brittle that they are of little use except for pavements.

Paving-bricks, however, are not to be despised. They are not as smooth and well finished as pressed brick, but they are exceedingly useful.

They need as much care in making as any others, and they must be burned in a much hotter fire to make them dense and hard. The tests for paving-bricks are quite different from those for ordinary building-brick. If first-cla.s.s paving-bricks weighing fifty pounds are soaked in water for twenty hours, they take up so little water that they will not weigh more than fifty-one or fifty-one and a half pounds when taken out. To find out how hard they are, the bricks are weighed and shaken about with foundry shot for a number of hours. Then they are weighed again to see how much of their material has been rubbed off. A third test is to put one brick on edge into a crushing machine to see how much pressure it will stand. Paving-brick is cheaper than granite blocks, and if it has a good foundation of concrete covered with sand, it will last about three fourths as long. Brick is less noisy than stone and is easier to clean.

Not so very long ago, when particularly handsome bricks were needed for the outside of walls and other places where they would be conspicuous, they were "re-pressed"; that is, they were made by hand or in a "soft-mud" machine, and then, after drying for a while, were put into a re-pressing machine to give them a smooth finish. These machines are still used, but they are hardly necessary, for the "dry-clay" brick machine will turn out a smooth brick in one operation.

Another substance which is made of almost the same materials as brick is terra cotta. To make this, fire brick, bits of pottery, partly burned clay, and fine white sand are ground to a powder and mixed very thoroughly. This mixture is moulded, dried, and burned. Until recently, all terra cotta was of the color that is called by that name, but now it is made in gray, white, and bronze as well.

Bricks are laid in mortar, and this makes a wall one solid ma.s.s and stronger than it could be without any cement. But mortar does more than this. It is more elastic than brick, and therefore, when a wall settles, the mortar yields a little, and this often prevents the bricks from cracking. Bricks are always thirsty, and if one is laid in mortar, it will suck the moisture out of it almost as a sponge will suck up water. The mortar thus has no chance to set, and so is not strong as it should be. That is why the bricklayer wets his bricks, especially in summer, before he puts them in place. Lime or cement mortar will not set in freezing weather, and a brick building put up in the winter is in danger of tumbling down when the warm days of spring arrive.

This thirstiness of bricks is their greatest fault. Three or four days of driving rain will sometimes wet through a brick wall two feet thick, crumbling the plaster and spoiling the wallpaper. That is why it is a poor plan to plaster directly on the brick wall of a house.

"Furring" strips, as they are called, or narrow strips of wood, should be fastened on first and the laths nailed to these, or the wall can be painted or oiled on the outside. The best way, however, though more expensive, is to build the wall double. Then there is air between the two thicknesses of brick. Air is a poor conductor of heat; so in summer it keeps the heat out, and in winter it keeps it in.

But brick will suck up water from the ground as well as from a storm; and therefore, when a brick house is to be built in a wet place, there ought to be a three-eighths-inch layer of something waterproof, like asphalt and coal tar, put on top of one of the layers of brickwork to prevent the moisture from creeping up.

Bricks have their faults, but they will not burn, and when properly used, they make a most comfortable and enduring house.

V

AT THE GOLD DIGGINGS

When gold was first discovered in California, in 1848, people from all over the world made a frantic rush to get there, every one of them hoping that he would be lucky enough to make his fortune, and fearing lest the precious metal should be gone before he could even begin to dig. The gold that these men gathered came from what were called "placers"; that is, ma.s.ses of gravel and sand along the beds of mountain streams. Each miner had a pan of tin or iron, which he filled half-full of the gravel, or "pay dirt," as the miners called it. Then, holding it under water, he shook off the stones and mud over the side of the pan, leaving grains of gold mixed with black sand at the bottom. This black sand was iron, and after a while the miners removed it with a magnet, dried what remained, and blew away the dust, leaving only the grains of gold.

Another contrivance which soon came into use was the "cradle." This was a long box, sometimes only a hollowed-out log. At the top was a sieve which sifted out the stones. Nailed to the bottom of the cradle were small cleats of wood, or "riffles," which kept the water from running so fast as to sweep the gold out of the cradle with it. The cradle was placed on rockers and was also tilted slightly. The miner shoveled the gravel into the top of the cradle and his partner rocked it. The sieve kept back the stones, the water broke up the lumps of earth and gravel and washed them down the cradle, and the grains of gold were stopped by the riffles, and sank to the bottom. Sometimes the "pay dirt" continued under a stream. To get at it, the miners often built a little ca.n.a.l and turned the water into a new channel; then they could work on the former bed of the river.

Before many years had pa.s.sed, the gold that was near the surface had been gathered. The miners then followed the streams up into the mountains, and found that much of the gold had come from beds where in ancient times rivers had flowed. There was gold still remaining in these beds, but it was poorly distributed, the miners thought.

Sometimes there would be quite an amount in one place, and then the miner would dig for days without finding any more. Even worse than this was the fact that these gravel beds were not on the top of the ground, but were covered up with soil and trees. Evidently the slow work with pans and cradles would not pay here; but it occurred to some one that if a powerful stream of water could be directed against the great banks of earth, as water is directed against a burning building, they would crumble, the dirt could be washed down sluices, and the gold be saved. This was done. Great reservoirs were built high up in the mountains, and water was brought by means of ditches or pipes to a convenient place. Then it was allowed to rush furiously through a hose and nozzle, and the great stream coming with tremendous force was played upon the banks of gravel. The banks crumbled, the gravel was washed into a string of sluices, or long boxes with riffles to catch the gold. Soon the miners found that if quicksilver was put into these sluices, it would unite with the gold and make a sort of paste called "amalgam." Then if this amalgam was heated, the quicksilver would be driven off in the form of gas, and the gold would remain in a beautiful yellow ma.s.s.

[Ill.u.s.tration: HYDRAULIC GOLD MINING

A placer mine at Gold Point, California, where tremendous streams of water under high pressure are busy washing away the side of a gold-bearing hill.]

The ancient rivers had also carried gold to the valleys, and to collect this a dredge, which the miners called a "gold ship," came into use. The "ship" part of this machine is an immense flat scow.

Stretching out from one end is something which looks like a moving ladder. This is the support of an endless chain of buckets, each of which can bite into the gravel and take a mouthful of five or six hundred pounds. They drop this gravel into a big drum which is continually revolving. Water flows through the drum, and washes out the sand and bits of gold over large tables, where by means of riffles and quicksilver the gold is captured. This scow was usually on dry land at first; but its digging soon made a lake, and then it floated.

It must be more fascinating to hold a pan in your own hands and pick out little grains of gold or perhaps even a big piece of it with your own fingers, but if the gravel is good the dredge makes more money.

In Alaska the great difficulty in mining is that, except at the surface, the ground is frozen all the year round. At first, the miners used to thaw the place where they wished to dig by building wood fires; but this was a slow method, and now the thawing is done by steam. They carry the steam in a pipe to the place where the digging is to be done, and send it through a hose. At the end of the hose is a pointed steel tube. They hammer this tube into the ground and let some steam pa.s.s through the nozzle. This softens the ground so that picks and shovels may be used. There is generally cold enough in Alaska, but once at least the miners had to manufacture it. The gold-bearing gravel was deep, the ground was flat, and it was often overflowed.

They set up a freezing plant, and shut in their land with a bulkhead of ice several feet thick. Then they pumped out what water was already in and did their work with no more trouble.

When gold began to grow less in the California gravel, the miners looked for it in the rocks on the mountain-side. The placer miners laughed at them and called their shafts "coyote holes"; but in time the placers failed, while nearly all of our gold to-day comes from veins of white quartz in the rocks. A vein of gold is the most capricious thing in the world. It may be so tiny that it can hardly be seen, then widen and grow rich in gold, then suddenly come to an end.

This is why a new mine is so uncertain an enterprise. The gold may hold out and bring fortunes to the investors, or it may fail, and then all they will have to show for their money is the memory that they put it into a hole in the ground. The managers of a few of the well-established mines, however, have explored so far as to make sure that there is gold enough for many years of digging.

The mining engineer must be a very wide-awake man. It is not enough for him simply to remember what was taught him in the schools of mining; he must be bright enough to invent new ways of meeting difficulties. No two mines are alike, and he must be ready for all sorts of emergencies. A gold mine now consists of a shaft or pit dug several hundred feet down into the rock, with levels or galleries running off from it and with big openings like rooms made where the rock was dug out. The roofs of the rooms are supported by great timbers. To break away the rock, the miner makes a hole with a rock drill worked by electricity or compressed air, puts powder or dynamite into the hole and explodes it. The broken rock is then raised to the surface and crushed in a "stamping mill." Here the ore is fed into a great steel box called a "mortar." Five immense hammers, often weighing a thousand pounds apiece, drop down upon the ore, one after another, until it is fine enough to go through a wire screen in the front of the box. When two hundred or more of these hammers are pounding away with all their might, a stamping mill is a pretty noisy place. The ore, crushed to a fine mud, now runs over sloping tables covered with copper. Sticking to the top of the copper is a film of quicksilver. This holds fast whatever gold there may be and makes an amalgam, which is sc.r.a.ped off from time to time, and the quicksilver is driven from the gold by heat.

Gold that is not united with other metals is called "free milling gold." Much of it, however, is found in combination with one metal or another, and is known as "rebellious" or "refractory" gold. Such gold may sometimes be set free by heat, and sometimes by chemicals. One way is by the use of chlorine gas, and the story of it sounds almost like "The house that Jack built." It might run somewhat like this: This is the salt that furnishes the chlorine. This is the chlorine gas that unites with the gold. This is the chloride that is formed when the chlorine gas unites with the gold. This is the water that washes from the tank the chloride that is formed when the chlorine gas unites with the gold. This is the sulphate of iron that unites with the chlorine gas of the chloride that the water washes from the tank that is formed when the chlorine gas unites with the gold--and leaves the gold free.

Another method is by the use of cyanide. More than a century ago a chemist discovered that if gold was put into water containing a little cyanide, the gold would dissolve, while quartz and any metals that might be united with the gold would settle in the tank. The water in which the gold is dissolved is now run into boxes full of shavings of zinc and is "precipitated" upon them; that is, the tiny particles of gold in the water fall upon the zinc and cling to it. Zinc melts more easily than gold, so if this gilded zinc is put into a furnace, the zinc melts and the gold is set free.

Very often gold is found combined with lead or copper. It must then be melted or smelted in great furnaces. The metal is heavier than the rock and settles to the bottom of the furnace. It is then drawn off and the gold is separated from the other metals, usually by electricity.

Sometimes large pieces of gold called "nuggets" are found by miners.

The largest one known was found in Australia. It weighed 190 pounds and was worth $42,000. Sometimes spongy lumps of gold are found; but as a general thing gold comes from the little specks scattered through veins in rock, and much work has to be done before it can be made into coins or jewelry. It is too soft for such uses unless some alloy, usually copper or silver, is mixed with it to make it harder.

Sometimes it is desirable to know how much alloy has been added. The jeweler then makes a line with the article on a peculiar kind of black stone called a "touchstone," and by the color of the golden mark he can tell fairly well how nearly pure the article is. To be more accurate, he pours nitric acid upon the mark. This eats away the alloy and leaves only the gold.

Gold is a wonderful metal. It is of beautiful color; it can be hammered so thin that the light will shine through it; few acids affect it, and the oxygen which eats away iron does not harm it. Pure gold is spoken of as being "twenty-four carats fine," from _carat_, an old weight equal to one twenty-fourth of an ounce troy. Watchcases are from eight to eighteen carats fine; chains are seldom more than fourteen; and the gold coins of the United States are about eleven parts of gold and one of copper. Coins wear in pa.s.sing from one person to another, and that is why the edges are milled, so that it may be more easily seen when they have become too light to be used as coins.

When such pieces come into the hands of the Government, they must be recoined.

VI

THE STORY OF A SILVER MINE

A man who goes out in search of a mine is called a "prospector." The best prospector is a man who has learned to keep his eyes open and to recognize the signs of gold and silver and other metals. A faithful friend goes with him, a donkey or mule which carries his bacon and beans, blankets, saucepan, and a few tools, such as a pan, pick, shovel, hammer, and axe. Sometimes the prospector also takes with him a magnifying gla.s.s and a little acid to test specimens, but usually he trusts to his eyes alone.

When these few things have been brought together, the prospector and the donkey set out. They wander over the hills and down into the canyons. If a rock is stained red, the prospector examines it to see whether it contains iron; if it is green, he looks for copper. In the canyons and along the creeks he often tests the gravel for traces of some valuable metal. If he finds any of these traces along the stream, he follows them on the bank until they stop; then he carefully examines the bank of the stream or the nearest hillside. If he continues to find bits of metal, they will lead him to a vein of ore, from which they have been broken by the wind, rain, and frost.

Generally a prospector is looking for some one special metal, and in his search he often overlooks some other metal; for instance, thousands of the gold-seekers who rushed to California in 1849 hurried through Nevada on their way. If they had only known what was under their feet, they would have taken their picks and shovels and begun to dig, instead of trying to get out of the region as soon as might be.

Ten years later, the California placers were becoming exhausted, and miners began to go elsewhere in their search for gold.

Among those who were working in what is now the State of Nevada were two Irishmen who had been unlucky in California and had fared no better in Nevada. They wanted to go somewhere else, but they had not money enough for the journey; so they kept on with their work at the foot of Mount Davidson, washing the gravel and saving the little gold that they found. They were annoyed by some heavy black stuff that united with the quicksilver in their cradles, interfered with the saving of the gold, and put them in a very bad temper. At length a man named Henry Comstock came along, who told them that this black stuff was silver ore. They examined the mountain-side, and discovered the outcrop or edge of a great vein containing gold and also silver. It is no wonder that people rushed from the east and west to the wonderful new mines, for it was plain that these new "diggings" were not mere placers, but rich veins that many years of working might not exhaust.

Every newcomer hoped to discover a vein; and within a year or two the district around the Comstock lode was full of deep shafts, many of them abandoned and half-hidden by low brush, but some of them yielding quant.i.ties of gold and silver. Before this, there had been only about a thousand people in what is now Nevada, but in two years after the discovery of silver, there were 16,000, and a new Territory was formed.

The miners knew how to get gold out of ore, but silver was another matter, and some of it was difficult to extract. They had so much trouble that they were ready to believe in any treatment of the ore, no matter how absurd, that promised to help them out of their difficulties. Some of them were actually persuaded that the juice of the wild sagebrush would bring the silver out. It is no wonder that they were troubled, for in the Comstock lode were not only gold and silver, but ten or twelve other metals or combinations of silver with something else. At length processes were invented for treating the different kinds of ore. Some kinds were crushed in a stamping mill, then ground to a powder and mixed with quicksilver or mercury. This mercury united with both the gold and the silver, making an amalgam.

The amalgam, together with the finely ground ore, was put into a "settler," and here the heavy amalgam sank to the bottom and was then strained. The extra mercury was collected, and the amalgam was put into a retort or kettle and heated. The mercury became a gas and was driven off from the gold and silver, then caught in a vessel cool enough to condense it, just as a cold plate held in steam will collect drops of water. Sometimes the ore was mixed with copper and lead. In that case common salt and copper sulphate were used. Some ore had to be roasted in a furnace in order to drive off the sulphur.

[Ill.u.s.tration: THE STORY OF A SPOON

_Courtesy The Gorham Co._

(1) Silver strip blanked. (2) Pinched. (3) Graded. (4) Outlining of Handle. (5) Stamped Handle. (6) Spoon completely trimmed. (7, 8) Finished spoons.]

There were great and unusual dangers to be met in getting the ore. The vein of quartz which bore it was fifty or sixty feet wide. Some was hard, and some so soft and crumbling that pillars would not hold up the roof. The pa.s.sageways were then lined with heavy logs standing on either side, other logs laid across their tops, and all bolted firmly together. Nevertheless, they twisted and fell, and slowly but certainly the whole ma.s.s of earth and rock, two hundred or more feet in thickness, was coming down upon the heads of the miners. The work on the Comstock mines had come to an end unless a man could be found able to invent some system of support not laid down in the books. The man was found. He took short, square timbers five or six feet long, put them together as if they were the sides and ends of square boxes, and piled them one above another, making hollow pillars. He fastened these firmly together and filled the s.p.a.ce inside with waste rock, thus making strong, solid pillars that would support almost any weight that could be put upon them.

There were two other dangers, water and heat. The vein was porous and water was constantly trickling out of it. Then, too, there were "water pockets," or natural reservoirs in the rock, and any moment the stroke of a pick might let out a torrent and force the miners to run for their lives. Sometimes minerals were dissolved in this water, and the men with closed eyes and swollen faces had to be hurried to the surface for treatment. Powerful pumps had to be used and the water sent away through long lines of pipes. This water was warm, and in very deep workings in the Comstock vein it was boiling hot. Even with quant.i.ties of ice sent down to cool them, the men could work in some places only a short time.

In San Francisco there was a mining engineer named Adolph Sutro who planned to remedy these troubles by driving a big four-mile tunnel through the heart of the mountain, letting out the hot water and the foul air. The owners of some of the mines joined him in raising the money, and the tunnel was dug. Through this the water ran out. The mines were freed of foul air and fresh air was driven in.

The Comstock lode has given up an amazing amount of precious metal.

Between 1860 and 1890 it produced $340,000,000. After 1890, however, its product grew less. The vein was not so rich, the price of silver fell, while the cost of mining it at great depths increased. Not nearly so much was mined, and at length water rose in the mines up to the level of the Sutro Tunnel. In 1900 new machinery was put in and new methods were adopted, such as treating the tailings with cyanide and so saving much of the precious metal from them. From the beginning the Comstock mines have been so ready to follow improved methods that they have been called the mining school of the world.

Great quant.i.ties of silver are used for making jewelry and for tableware. The one objection to its use is that silver likes to unite with sulphur, and thus the silver easily becomes black. There is sulphur in the yolk of an egg and that is why the spoon with which it has been eaten turns black. Even if silverware is not used, it tarnishes, especially in towns, because there is so much sulphureted hydrogen in the air. In perfectly pure air, it would not tarnish.

Silver is harder than gold, but not hard enough to be used without some alloy, usually copper. Tableware is "solid" even if it contains alloy enough to stiffen it. It is "plated" if it is made of some cheaper metal and covered with silver. The old way of doing this was to fasten with bits of solder a thin sheet of silver to the cup or vase or whatever was in hand and heat it. This did fairly well for large, smooth articles; but it was almost impossible to finish the edges of spoons so as not to show the two metals. If you look at a plated spoon to-day, however, you will find that there is no break at the edge, and so far as you can tell by the eye, it is solid silver.