The Romance of Industry and Invention Part 2

For many years all guns of the Krupp manufacture have been on the breech-loading system, and he has devoted much time and ingenuity to perfecting the breech arrangements. The subject of recoil has also largely occupied his attention. In the larger Krupp guns the force of recoil is absorbed by two cylinders, filled with glycerine and fitted with pistons perforated at the edges. The pistons are driven by the shock of the recoil against the glycerine, which is forced through the perforations. In England a similar arrangement of cylinders, containing water as the resisting medium, has been found effective; and in America, petroleum is employed for the same purpose. The advantages of the use of glycerine are that in case of a leak it would escape too slowly to lose its effect at once, and it is also more elastic than water, and is less liable to become frozen.

The resources of Krupp's establishment are equal to the production of guns of any size that can conceivably be required. He has made guns of one hundred and nineteen tons weight. The portentous development of the size and power of modern ordnance is exemplified by these guns and the Armstrong guns of one hundred and eleven tons made at Elswick. Amongst the cla.s.s of modern cannon, one of the most powerful is Krupp's seventy-one-ton gun. This, like all others of his make, is a breech-loader. Its dimensions are--length, thirty-two feet nine inches; diameter at breech end, five feet six inches; length of bore, twenty-eight feet seven inches; diameter of bore, 15.75 inches; diameter of powder-chamber, 17.32 inches. The internal tube is of two parts, exactly joined; and over this are four cylinders, shrunk on, and a ring round the breech. Its rifling has a uniform twist of one in forty-five.

It cannot possibly be fired until the breech is perfectly closed. Its maximum charge is four hundred and eighty-five pounds of powder, and a chilled iron sh.e.l.l of seventeen hundred and eight pounds.

[Ill.u.s.tration: Krupp's 15.6 Breech-loading Gun (breech open).]

Krupp did much to promote the welfare and comfort of his workpeople. For their accommodation, he erected around Essen nearly four thousand family dwellings, in which more than sixteen thousand persons reside. The dwellings are in suites of three or four comfortable rooms, with good water-arrangements; and attached to each building is a garden, large enough for the children to play in. There are one hundred and fifty dwellings of a better kind for officials in the service of the firm.

Boarding-houses have also been built for the use of unmarried labourers, of whom two thousand are thus accommodated. Several churches, Protestant and Catholic, have also been erected, for the use of his workmen and their families. There have likewise been provided two hospitals, bathing establishments, a gymnasium, an unsectarian free school, and six industrial schools--one for adults, two for females. In the case of the industrial schools, the fees are about two shillings monthly, but the poorest are admitted free. A Sick Relief and Pensions Fund has been inst.i.tuted, and every foreman and workman is obliged to be a member. The entrance fee is half a day's pay, the annual payment being proportioned to the wages of the individual member; but half of each person's contribution is paid by the firm. There are three large surgeries; and skilful physicians and surgeons, one of whom is an oculist, are employed at fixed salaries. For a small additional fee each member can also secure free medical aid for his wife and children. The advantages to members are free medical or surgical treatment in case of need, payment from the fund of funeral expenses at death, pensions to men who have been permanently disabled by injuries while engaged in the works, pensions to widows of members, and temporary support to men who are certified by two of the physicians as unable to work. The highest pension to men is five pounds monthly, the average being about two pounds sixteen shillings monthly. The average pension to widows is about one pound fourteen shillings monthly.

The firm have made special arrangements with a number of life insurance companies whereby the workmen can, if they choose, insure their lives at low rates. They have formed a Life Insurance Union, and endowed it with a reserve fund of three thousand pounds, from which aid is given to members needing a.s.sistance to pay their premiums. An important inst.i.tution in Essen is the great Central Supply Store, established and owned by the firm, where articles of every description--bread, meat, and other provisions, clothing, furniture, &c.--are sold on a rigidly cash system at cost price. Connected with the Central Store are twenty-seven branch shops, in positions convenient for the workpeople, placing the advantages of the system within the easy reach of all.

The original name, 'Frederick Krupp,' has been retained through all vicissitudes of fortune as the business t.i.tle of the firm. The small dwelling in which Alfred Krupp was born is still standing, in the midst of the huge workshops that have grown up around it, and is preserved with the greatest care. At his expense, photographs of it were distributed among his workmen, each copy bearing the following inscription, dated Essen, February 1873: 'Fifty years ago, this primitive dwelling was the abode of my parents. I hope that no one of our labourers may ever know such struggles as have been required for the establishment of these works. Twenty-five years ago that success was still doubtful which has at length--gradually, yet wonderfully--rewarded the exertions, fidelity, and perseverance of the past. May this example encourage others who are in difficulties! May it increase respect for small houses, and sympathy for the larger sorrows they too often contain. The object of labour should be the common weal. If work bring blessing, then is labour prayer. May every one in our community, from the highest to the lowest, thoughtfully and wisely strive to secure and build his prosperity on this principle! When this is done, then will my greatest desire be realised.'

Germany has become a formidable compet.i.tor to Great Britain in the iron and steel trade, and German steel rails, girders, and wire come in freely to this country. From reports we learn that Great Britain produced in 1882 8-1/2 million tons of iron and 5 million tons of finished iron and steel, while the production of Germany was then less than 3-1/2 and 2-1/2 million tons respectively. English production had fallen to 7-1/2 million tons of iron and 4 million tons of finished iron and steel in 1895, while Germany had risen to 5 million tons and 6 million tons respectively.

Contrary to what has been commonly believed, it appears that the difference all round in wages amongst ironworkers, as between England and Germany, is not great.

Chicago, Pittsburg, Buffalo, and New York are the chief centres of the American iron and steel trade, the production of pig-iron in 1895 being about 9-1/4 million tons, whereas in 1880 it was well under 4 million.

At present over 4 millions of tons are produced of Bessemer pig-iron.

[Ill.u.s.tration]

[Ill.u.s.tration]

CHAPTER II.

POTTERY AND PORCELAIN.

Josiah Wedgwood and the Wedgwood Ware--Worcester Porcelain.

When Mr G.o.dfrey Wedgwood, a member of the famous firm of potters at Etruria, near Burslem, Staffordshire, went to work about forty years ago, his famous ancestor and founder of the world-famed Wedgwood ware was still named amongst the workmen as 'Owd Wooden Leg.' A son of Mr G.o.dfrey Wedgwood, now in the firm, is the fifth generation in descent, and the manufactory is still carried on in the same buildings erected by Josiah Wedgwood one hundred and twenty years ago.

One hundred years ago Josiah Wedgwood, the creator of British artistic pottery, pa.s.sed away at Etruria, near Burslem, surrounded by the creations of his own well-directed genius and industry, having 'converted a rude and inconsiderable manufacture into an elegant art and an important part of national commerce.' His death took place on 3d January 1795, the same year in which Thomas Carlyle saw the light at Ecclefechan, and one year and a half before the death of Burns at Dumfries. During fifty years of his working life, largely owing to his own successful efforts, he had witnessed the output of the Staffordshire potteries increased fivefold, and his wares were known and sold over Europe and the civilised world. In the words of Mr Gladstone, his characteristic merit lay 'in the firmness and fullness with which he perceived the true law of what we may call Industrial Art, or, in other words, of the application of the higher art to Industry.' Novalis once compared the works of Goethe and Wedgwood in these words: 'Goethe is truly a practical poet. He is in his works what the Englishman is in his wares, perfectly simple, neat, fit, and durable. He has played in the German world of literature the same part that Wedgwood has played in the English world of art.'

[Ill.u.s.tration: JOSIAH WEDGWOOD.]

Long ago, in his sketch of Brindley and the early engineers, Dr Smiles had occasion to record the important service rendered by Wedgwood in the making of the Grand Trunk Ca.n.a.l--towards the preliminary expense of which he subscribed one thousand pounds--and in the development of the industrial life of the Midlands. Since that time Smiles has himself published a biography of Wedgwood, to which we are here indebted.

More than once it has happened that the youngest of thirteen children has turned out a genius. It was so in the case of Sir Richard Arkwright, and it turned out to be so in the case of Josiah Wedgwood, the youngest of the thirteen children of Thomas Wedgwood, a Burslem potter, and of Mary Stringer, a kind-hearted but delicate, sensitive woman, the daughter of a nonconformist clergyman. The town of Burslem, in Staffordshire, where Wedgwood saw the light in 1730, was then anything but an attractive place. Drinking and c.o.c.k-fighting were the common recreations; roads had scarcely any existence; the thatched hovels had dunghills before the doors, while the hollows from which the potter's clay was excavated were filled with stagnant water, and the atmosphere of the whole place was coa.r.s.e and unwholesome, and a most unlikely nursery of genius.

It is probable that the first Wedgwoods take their name from the hamlet of Weggewood in Staffordshire. There had been Wedgwoods in Burslem from a very early period, and this name occupies a large s.p.a.ce in the parish registers during the seventeenth and eighteenth centuries; of the fifty small potters settled there, many bore this honoured name. The ware consisted of articles in common use, such as b.u.t.ter-pots, basins, jugs, and porringers. The black glazed and ruddy pottery then in use was much improved after an immigration of Dutchmen and Germans. The Elers, who followed the Prince of Orange, introduced the Delft ware and the salt glaze. They produced a kind of red ware, and Egyptian black; but disgusted at the discovery of their secret methods by Astbury and Twyford, they removed to Chelsea in 1710. An important improvement was made by Astbury, that of making ware white by means of burnt flint.

Samuel Astbury, a son of this famous potter, married an aunt of Josiah Wedgwood. But the art was then in its infancy, not more than one hundred people being employed in this way in the district of Burslem, as compared with about ten thousand now, with an annual export of goods amounting to about two hundred thousand pounds, besides what are utilised in home-trade. John Wesley, after visiting Burslem in 1760, and twenty years later in 1781, remarked how the whole face of the country had been improved in that period. Inhabitants had flowed in, the wilderness had become a fruitful field, and the country was not more improved than the people.

All the school education young Josiah received was over in his ninth year, and it amounted to only a slight grounding in reading, writing, and arithmetic. But his practical or technical education went on continually, while he afterwards supplemented many of the deficiencies of early years by a wide course of study. After the death of his father, he began the practical business of life as a potter in his ninth year, by learning the throwing branch of the trade. The thrower moulds the vessel out of the moist clay from the potter's wheel into the required shape, and hands it on to be dealt with by the stouker, who adds the handle. Josiah at eleven proved a clever thrower of the black and mottled ware then in vogue, such as baking-dishes, pitchers, and milk-cans. But a severe attack of virulent smallpox almost terminated his career, and left a weakness in his right knee, which developed, so that this limb had to be amputated at a later date. He was bound apprentice to his brother Thomas in 1744, when in his fourteenth year; but this weak knee, which hampered him so much, proved a blessing in disguise, for it sent him from the thrower's place to the moulder's board, where he improved the ware, his first effort being an ornamental teapot made of the ochreous clay of the district. Other work of this period comprised plates, pickle-leaves, knife-hafts, and snuff-boxes. At the same time he made experiments in the chemistry of the material he was using. Wedgwood's great study was that of different kinds of colouring matter for clays, but at the same time he mastered every branch of the art. That he was a well-behaved young man is evident from the fact that he was held up in the neighbourhood as a pattern for emulation.

[Ill.u.s.tration: Wedgwood at Work.]

But his brother Thomas, who moved along in the old rut, had small sympathy with all this experimenting, and thought Josiah flighty and full of fancies. After remaining for a time with his brother, at the completion of his apprenticeship Wedgwood became partner in 1752, in a small pottery near Stoke-upon-Trent: soon after, Mr Whieldon, one of the most eminent potters of the day, joined the firm. Here Wedgwood took pains to discover new methods and striking designs, as trade was then depressed. New green earthenware was produced, as smooth as gla.s.s, for dessert service, moulded in the form of leaves; also toilet ware, snuff-boxes, and articles coloured in imitation of precious stones, which the jewellers of that time sold largely. Other articles of manufacture were blue-flowered cups and saucers, and varicoloured teapots. Wedgwood, on the expiry of his partnership with Whieldon, started on his own account in his native Burslem in 1760. His capital must have been small, as the sum of twenty pounds was all he had received from his father's estate. He rented Ivy House and Works at ten pounds a year, and engaged his second-cousin, Thomas, as workman at eight shillings and sixpence a week. He gradually acquired a reputation for the taste and excellence of design of his green glazed ware, his tortoisesh.e.l.l and tinted snuff-boxes, and white medallions. A specially designed tea-service, representing different fruits and vegetables, sold well, and, as might be expected, was at once widely imitated. He hired new works on the site now partly occupied by the Wedgwood Inst.i.tute, and introduced various new tools and appliances. His kilns for firing his fine ware gave him the greatest trouble, and had to be often renewed.

James Brindley, when puzzled in thinking out some engineering problem, used to retire to bed and work it out in his head before he got up. Sir Josiah Mason, the Birmingham pen-maker, used to simmer over in his mind on the previous night the work for the next day. Wedgwood had a similar habit, which kept him often awake during the early part of the night.

Probably owing to the fortunate execution of an order through Miss Chetwynd, maid of honour to Queen Charlotte, of a complete cream service in green and gold, Wedgwood secured the patronage of royalty, and was appointed Queen's Potter in 1763. His Queen's ware became popular, and secured him much additional business.

An engine lathe which he introduced greatly forwarded his designs; and the wareroom opened in London for the exhibition of his now famous Queen's ware, Etruscan vases, and other works, drew attention to the excellence of his work. He started works besides at Chelsea, supervised by his partner Bentley, where modellers, enamellers, and artists were employed, so that the cares of his business, 'pot-making and navigating'--the latter the carrying through of the Grand Trunk Ca.n.a.l--entirely filled his mind and time at this period. So busy was he, that he sometimes wondered whether he was an engineer, a landowner, or a potter. Meanwhile, a step he had no cause to regret was his marriage in 1764 to Sarah Wedgwood, no relation of his own, a handsome lady of good education and of some fortune.

Wedgwood had begun to imitate the cla.s.sic works of the Greeks found in public and private collections, and produced his unglazed black porcelain, which he named Basaltes, in 1766. The demand for his vases at this time was so great that he could have sold fifty or one hundred pounds' worth a day, if he had been able to produce them fast enough. He was now patronised by royalty, by the Empress of Russia, and the n.o.bility generally. A large service for Queen Charlotte took three years to execute, as part of the commission consisted in painting on the ware, in black enamel, about twelve hundred views of palaces, seats of the n.o.bility, and remarkable places. A service for the Empress of Russia took eight years to complete. It consisted of nine hundred and fifty-two pieces, of which the cost was believed to have been three thousand pounds, although this scarcely paid Wedgwood's working expenses.

Prosperity elbowed Wedgwood out of his old buildings in Burslem, and led him to purchase land two miles away, on the line of the proposed Grand Trunk Ca.n.a.l, where his flourishing manufactories and model workmen's houses sprang up gradually, and were named _Etruria_, after the Italian home of the famous Etruscans, whose work he admired and imitated. His works were partly removed thither in 1769, and wholly in 1771. At this time he showed great public spirit, and aided in getting an Act of Parliament for better roads in the neighbourhood, and backed Brindley and Earl Gower in their Grand Trunk Ca.n.a.l scheme, which was destined, when completed, to cheapen and quicken the carriage of goods to Liverpool, Bristol, and Hull. The opposition was keen: and Wedgwood issued a pamphlet showing the benefits which would accrue to trade in the Midlands by the proposed waterway. When victory was secured, after the pa.s.sing of the Act there was a holiday and great rejoicing in Burslem and the neighbourhood, and the first sod of the ca.n.a.l was cut by Wedgwood, July 26, 1766. He was also appointed treasurer of the new undertaking, which was eleven years in progress. Brindley, the greatest engineer then in England, doubtless sacrificed his life to its success, as he died of continual hara.s.sment and diabetes at the early age of fifty-six. Wedgwood had an immense admiration for Brindley's work and character. In the prospect of spending a day with him, he said: 'As I always edify full as much in that man's company as at church, I promise myself to be much wiser the day following.' Like Carlyle, who whimsically put the builder of a bridge before the writer of a book, Wedgwood placed the man who designed the outline of a jug or the turn of a teapot far below the creator of a ca.n.a.l or the builder of a city.

In the career of a man of genius and original powers, the period of early struggle is often the most interesting. When prosperity comes, after difficulties have been surmounted, there is generally less to challenge attention. But Wedgwood's career was still one of continual progress up to the very close. His Queen's ware, made of the whitest clay from Devon and Dorset, was greatly in demand, and much improved.

The fine earthenwares and porcelains which became the basis of such manufactures were originated here. Young men of artistic taste were employed and encouraged to supply designs, and a school of instruction for drawing, painting, and modelling was started. Artists such as Coward and Hoskins modelled the 'Sleeping Boy,' one of the finest and largest of his works. John Bacon, afterwards known as a sculptor, was one of his artists, as also James Ta.s.sie of Glasgow. Wedgwood engaged capable men wherever they could be found. For his Etruscan models he was greatly indebted to Sir W. Hamilton. Specimens of his famous portrait cameos, medallions, and plaques will be found in most of our public museums.

The general health of Wedgwood suffered so much between 1767 and 1768 that he decided to have the limb which had troubled him since his boyhood amputated. He sat, and without wincing, witnessed the surgeons cut off his right leg, for there were then no anaesthetics. 'Mr Wedgwood has this day had his leg taken off,' wrote one of the Burslem clerks at the foot of a London invoice, 'and is as well as can be expected after such an execution.' His wife was his good angel when recovering, and acted as hands and feet and secretary to him; while his partner Bentley (formerly a Liverpool merchant) and Dr Darwin were also kind; and he was almost oppressed with the inquiries of many n.o.ble and distinguished persons during convalescence. He had to be content with a wooden leg now. 'Send me,' he wrote to his brother in London, 'by the next wagon a spare leg, which you will find, I believe, in the closet.' He lived to wear out a succession of wooden legs.

Indifference and idleness he could not tolerate, and his fine artistic sense was offended by any bit of imperfect work. In going through his works, he would lift the stick upon which he leaned and smash the offending article, saying, 'This won't do for Josiah Wedgwood.' All the while he had a keen insight into the character of his workmen, although he used to say that he had everything to teach them, even to the making of a table plate.

He was no monopolist, and the only patent he ever took out was for the discovery of the lost art of burning in colours, as in the Etruscan vases. 'Let us make all the good, fine, and new things we can,' he said to Bentley once; 'and so far from being afraid of other people getting our patterns, we should glory in it, and throw out all the hints we can, and if possible, have all the artists in Europe working after our models.' By this means he hoped to secure the goodwill of his best customers and of the public. At the same time he never sacrificed excellence to cheapness. As the sale of painted Etruscan ware declined, his Jasper porcelain--so called from its resemblance to the stone of that name--became popular. The secret of its manufacture was kept for many years. It was composed of flint, potter's clay, carbonate of barytes, and _terra ponderosa_. This and the Jasper-dip are in several tones and hues of blue; also yellow, lilac, and green. He called in the good genius of Flaxman in 1775; and, for the following twelve years, the afterwards famous sculptor did an immense amount of work and enhanced his own and his patron's reputation. Flaxman did some of his finest work in this Jasper porcelain. Some of Flaxman's designs Wedgwood could scarcely be prevailed upon to part with. A bas-relief of the 'Apotheosis of Homer' went for seven hundred and thirty-five pounds at the sale of his partner Bentley; and the 'Sacrifice to Hymen,' a tablet in blue and white Jasper (1787), brought four hundred and fifteen pounds. The first named is now in the collection of Lord Tweedmouth. Wedgwood's copy of the Barberini or Portland Vase was a great triumph of his art. This vase, which had contained the ashes of the Roman Emperor Alexander Severus and his mother, was of dark-blue gla.s.s, with white enamel figures. It now stands in the medal room of the British Museum alongside a model by Wedgwood. It stands 10 inches high, and is the finest specimen of an ancient cameo cut-gla.s.s vase known. It was smashed by a madman in 1845, but was afterwards skilfully repaired. Wedgwood made fifty copies in fine earthenware, which were originally sold at 25 guineas each. One of these now fetches 200. The vase itself once changed hands for eighteen hundred guineas, and a copy fetched two hundred and fifteen guineas in 1892.

[Ill.u.s.tration: Portland Vase.]

Josiah Wedgwood now stood at the head of the potters of Staffordshire, and the manufactory at Etruria drew visitors from all parts of Europe.

The motto of its founder was still 'Forward;' and, as Dr Smiles expresses it, there was with him no finality in the development of his profession. He studied chemistry, botany, drawing, designing, and conchology. His inquiring mind wanted to get to the bottom of everything. He journeyed to Cornwall, and was successful in getting kaolin for chinaware. Queen Charlotte patronised a new pearl-white teaware; and he succeeded in perfecting the pestle and mortar for the apothecary. He invented a pyrometer for measuring temperatures; and was elected Fellow of the Royal Society. Amongst his intimate friends were Dr Erasmus Darwin, poet and physician (the famous Charles Robert Darwin was a grandson, his mother having been a daughter of Wedgwood's), Boulton of Soho Works, James Watt, Thomas Clarkson, Sir Joseph Banks, and Thomas Day.

We have an example of the generosity of Wedgwood's disposition in his treatment of John Leslie, afterwards Professor Sir John Leslie of Edinburgh University. He was so well pleased with his tutoring of his sons that he settled an annuity of one hundred and fifty pounds upon him; and it may be that the influence of this able tutor led Thomas Wedgwood to take up the study of heliotype, and become a pioneer of photographic science, even before Daguerre. How industrious Wedgwood had been in his profession is evident from the seven thousand specimens of clay from all parts of the world which he had tested and a.n.a.lysed. The six entirely new pieces of earthenware and porcelain which, along with his Queen's ware, he had introduced early in his career, as painted and embellished, became the foundation of nearly all the fine earthenware and porcelains since produced. He had his reward, for besides a flourishing business, he left more than half a million of money.

WORCESTER PORCELAIN.

One of the most artistic and interesting industries in this country is the manufacture of porcelain in the ancient city of Worcester. There is no special local reason for the establishment of such works there, but Worcester has been noted as the home of the famous porcelain for more than a century. It was in 1751 that Dr Wall, a chemist and artist, completed his experiment in the combination of various elements, and produced a porcelain which was more like the true or natural Chinese porcelain than any ever devised. This was the more remarkable because kaolin had not then been discovered in this country. The inventor set up his factory in Worcester, close to the cathedral, and for a long time he produced his egg-sh.e.l.l and Tonquin porcelain in various forms, chiefly, however, those of table services. Transfer-printing was introduced later on, and was executed with much of the artist's spirit by experts who attached themselves to the Worcester works after the closing of the enamel works at Battersea. It was a remarkable century in its devotion to ceramic art; and it was characteristic of the ruling princes of the Continent that they should patronise lavishly various potteries of more or less repute. Towards the end of the century the first sign of this royal favour was vouchsafed to Worcester. George III. visited the factories, and under the impetus given by his patronage, the wares of the city advanced so much in popularity that, in the early part of this century, it is said, there were few n.o.ble families which had not in their china closets an elaborate service of Worcester, bearing the family arms and motto in appropriate emblazonment. In 1811, George IV.

being then Prince Regent, several splendid services of Worcester porcelain were ordered to equip his table for the new social duties entailed by his regency, and one of these alone cost 4000. In the museums at the Worcester works there are specimens of many beautiful services, designed in accordance with the contemporary ideas of pomp and stateliness. The porcelain artists in those days must have been well versed in heraldry; for their chief duties seem to have been the reproduction of crests and coats-of-arms. Some of the services have interesting stories. There is one of deep royal blue, beautifully decorated, and bearing in the centre an emblematical figure of Hope. The story ran that it was ordered by Nelson for presentation to the Duke of c.u.mberland, and that the figure of Hope was really a portrait of Lady Hamilton. This, however, was an error: the service was ordered by the Duke himself in the ordinary way, and though Lord Nelson did order a service of Worcester porcelain, he died before it could be completed, and it was afterwards dispersed. Another story attaches to a plate adorned with a picture of a ship in full sail approaching harbour. The Imaum of Muscat sent many presents to the Prince Regent, and hinted that he would like a ship of war in return. The English authorities, however, did not see fit to give attention to this request, and sent him instead many beautiful things, including a service of Worcester ware, bearing on each piece a scene showing the royal yacht which bore the gifts entering the cove of Muscat. When the potentate heard, however, that his dearest wish had been thwarted in this way, he refused to allow the vessel to enter the harbour, and all the presents had to be brought back again.

The picture on the plate, therefore, is more imaginative than accurate.

[Ill.u.s.tration: The Worcester Royal Porcelain Works.]

The Worcester porcelain began to develop in fresh directions soon after the Great Exhibition of 1851, which gave an impulse to the efforts of the artists, and the decorative side of the work was brought into a much more prominent position. For instance, the 'Worcester enamels,' in the style of those of Limoges, were introduced, and an ill.u.s.tration of this work is to be seen in a pair of remarkable vases, bearing enamel reproductions of Maclise's drawings, founded on the Bayeux tapestries.

About this time, too, after several years of experiment, the ivory ware--an idea inspired by the lovely ivory sculptures in the Exhibition--was brought to perfection. It is a beautiful, creamy, translucent porcelain, singularly fitted for artistic treatment, and it is now the most characteristic of the later developments of the Worcester work. In fact, the art directors of the enterprise will not issue now any new wares in the style of those which found favour at an earlier period, for they know that they would instantly be palmed off on the unwary as the genuine products of the bygone times.

To trace the process of the manufacture, from the mixing of the ingredients to the burning of the last wash in the decorated piece, is very interesting. It is a process freely shown to visitors, and forms one of the princ.i.p.al lions in the sober old town which has lain for so many centuries on the banks of the Severn. The materials are brought from all parts of the world. Kaolin, or china clay, which is the felspar of decomposed granite washed from the rocks, is brought from Cornwall, so is the Cornish or china stone; felspar is brought from Sweden, and though of a rich red, it turns white when burnt; marl and fire-clay come from Broseley, in Shropshire, and Stourbridge; flints are brought from Dieppe; and bones--those of the ox only--come all the way from South America to be calcined and ground down. The grinding is a slow matter; each ingredient is ground separately in a vat, the bottom of which is a hard stone, whereon other hard stones of great weight revolve slowly.

From twelve hours' to ten days' constant treatment by these remorseless mills is required by the various materials, some needing to be ground much longer than others before the requisite fineness is attained. It is essential that all the ingredients should be reduced to a certain standard of grain; and the contents of each vat must pa.s.s through a lawn sieve with four thousand meshes to the square inch. When the materials are sufficiently ground to meet this test, they are taken to the 'slip-house,' and mixed together with the clays, which do not need grinding. A magnet of great strength is in each mixing trough, and draws to itself every particle of iron, which, if allowed to remain in the mixture, would injure the ware very much. When properly mixed, the water is pressed out, and the paste or clay is beaten so that it may obtain consistency. Then it is ready to be made into the many shapes which find popular favour.

The process of manufacture depends on the shape to be obtained. A plain circular teacup may be cast on a potter's wheel of the ancient kind.

When it is partly dried in a mould, it is turned on a lathe and trimmed; then the handle, which has been moulded, is affixed with a touch of the 'slip'--the porcelain paste in a state of dilution is the cement used in all such situations--and the piece is ready for the fire. A plate or saucer, however, is made by flat pressing; a piece of clay like a pancake is laid on the mould, which is set revolving on a wheel; the deft fingers of the workmen press the clay to the proper shape, and it is then dried. But the elaborate ornamental pieces of graceful design are made in moulds, and for this process the clay is used in the thin or 'slip' state. The moulds are pressed together, the slip is poured into them through a hole in one side, and when the moisture has been absorbed by the plaster moulds sufficiently, the piece is taken out. It is often necessary, in making a large or complicated piece, to have as many as twenty or thirty castings. In moulding a figure, for instance, the legs and arms and hands, even the thumbs in many cases, are cast separately, and with many other parts of the design are laid before a workman, who carefully builds up the complete figure out of the apparent chaos of parts, affixing each piece to the body with a touch of slip. When these wares are complete, they have to be fired for the first time; and they are taken to a kiln, and placed with great care and many precautions in the grim interior. The contraction of the clay under fire is a matter to which the designers must give much study; and the change which takes place during forty hours' fierce firing in the kiln is shown by contrasting an unburnt piece and a piece of 'biscuit' or burnt ware, and marking the shrinkage. Your ware must be calculated to shrink only so much; if it shrink a shade further, the whole process may be spoiled.

There is a loss of twenty-five per cent. sometimes in these kilns, in spite of the a.s.siduous care of the workmen. When the biscuit ware has cooled, it is dipped in the glaze, which is a compound of lead and borax and other materials--virtually a sort of gla.s.s--and then it is fired for sixteen hours in the 'glost oven.' There is no contraction in this ordeal; but there is a risk none the less from other causes. In fact, there is the danger of injury every time the ware goes to the fire, and as the highly decorated pieces have to go to the kiln many times, it may be inferred that the labour of weeks and even months is sometimes nullified by an untoward accident in the burning.