The Commercial Products of the Vegetable Kingdom Part 89

When a regular plantation of tobacco is intended, the beds being prepared and well turned up with the hoe, the seed, on account of its smallness and to prevent the ravages of ants, is mixed with ashes and sown upon them, a little before the rainy season. The beds are raked, or trampled with the foot, to make the seed take the sooner. The plants appear in two or three weeks. As soon as they have acquired four leaves, the strongest are carefully drawn up and planted in the field by a line, at a distance of about three feet from each other. If no rain fall, they should be watered two or three times. Every morning and evening the plants must he looked over in order to destroy a worm which sometimes invades the bud.

When they are about four or five inches high, they are to be cleaned from weeds and moulded up. As soon as they have eight or nine leaves, and are ready to put forth a stalk, the top is nipped off in order to make the leaves longer and thicker. After this the buds which sprout at the joints of the leaves are also plucked off, and not a day is suffered to pa.s.s without examining the leaves to destroy the large caterpillar, which is often most destructive to them. When they are fit for cutting, which is known by the brittleness of the leaves, they are cut off with a knife close to the ground, and, after lying some time, are carried to the drying-shed or house, where the plants are hung up by pairs upon lines, leaving a s.p.a.ce between, that they may not touch one another.

When perfectly dry, the leaves are stripped from the stalks and made into small bundles, tied with one of the leaves. These bundles are laid in heaps and covered with blankets; care is taken not to overheat them, for which reason the heaps are laid open to the air from time to time, and spread abroad. This operation is repeated till no more heat is perceived in the heaps, and the tobacco is then ready for packing and shipping.

I have been favored by Mr. J. M. Hernandez, a Cuba planter, with some valuable instructions for the cultivation of Cuba tobacco, which I subjoin. These remarks apply princ.i.p.ally to America, but most of the advice and information will be found generally applicable to other localities:--

The first thing to be considered in this, as in every other culture, is the soil, which for this kind of tobacco (_N. repanda_) ought to be a rich, sandy, loam, neither too high nor too low--that is, ground capable of retaining moisture, the more level the better, and, if possible, well protected by margins. The next should be the selection of a spot of ground to make the necessary beds. It would be preferable to make those on land newly cleared, or, at all events, when the land has not been seeded with gra.s.s; for gra.s.s seeds springing up together with the tobacco would injure it materially, as the gra.s.s cannot be removed without disturbing the tobacco plants. In preparing the ground for the nurseries, break it up properly, grub up all the small stumps, dig out the roots, and carefully remove them with the hand. This being done, make the beds from three to four inches high, of a reasonable length, and from three to three and a-half feet broad, so as to enable the hand, at arm's length, to weed out the tender young plants with the fingers from both sides of the bed, and keep them perfectly clean.

The months of December and January are the most proper for sowing the seed in Florida. Some persons speak of planting it as early as the month of November, I am, however, of opinion, that about the latter part of December is the best time to sow tobacco seed; any sooner would expose the plants to suffer from the inclemency of the most severe part of the winter season. Before the seed is sown take some dry trash and burn it off upon the nursery beds, to destroy insects and gra.s.s seeds; then take one ounce of tobacco seed and mix it with about a quart of dry ashes, so as to separate the seed as much; as possible, and sow it broadcast. After the seed has been thus sown, the surface of the bed ought to be raked over slightly, and trodden upon by the foot, carrying the weight of the body with it, that the ground may at once adhere closely to the seed, and then water it. Should the nursery-beds apparently become dry from blighting winds or other causes, watering will be absolutely necessary, for the ground ought to be kept in a moist state from the time the seed is planted until the young plants are large enough to be set out.

The nurseries being made, proceed to prepare the land where the tobacco is to be set out. If the land is newly cleared--and new land is probably more favorable to the production of this plant than it is to that of any other, both as respects quality and quant.i.ty--remove as many of the stumps and roots as possible, and dig up the ground in such a manner as to render the surface perfectly loose; then level the ground, and in this state leave it until the nursery plants have acquired about one-half the growth necessary to admit of their being set out; then break up the ground a second time in the same manner as at first, as in this way all the small fibres of roots and their rooted parts will be more or less separated, and thus obviate much of that degree of sponginess so common to new land, and which is in a great measure the cause of new land seldom producing well the first year, as the soil does not lay close enough to the roots of the plants growing in it, so that a shower of rain produces no other effect than that of removing the earth still more from them.

The ground having been prepared and properly levelled off, and the plants, sufficiently grown to be taken up--say of the size of good cabbage plants--take advantage of the first wet or cloudy weather to commence setting them out. This should be done with great care, and the plants put single at equal distances, that is, about three feet north and south, and two and a-half, or two and three-fourths feet east and west. They are placed thus close to each other to prevent the leaves growing too large. The direction of the rows, however, should alter according to the situation of the land; where it has any inclination, the widest s.p.a.ce should run across it, as the bed will have to be made so as to prevent the soil from being washed from the roots by rain when bedded; but where the land is rather level, the three feet rows should be north and south, so as to give to the plants a more full effect on them by pa.s.sing across the beds, than by crossing them in an oblique direction. To set the plants out regularly, take a task line of 105 feet in length, with a pointed stick three feet long attached to each end of it, then insert a small piece of rag or something else through the line at the distance of two feet and three-fourths from each other; place it north and south (or as the land may require), at full length, and then set a plant at every division, carefully keeping the bud of the plant above the surface of the ground. Then remove the line three feet from the first row, and so on, until the planting is completed.

Care ought to be taken to prevent the stretching of the line from misplacing the plants. In this way the plants can be easily set out, and a proper direction given to them both ways. In taking the plants up from the nursery, the ground should be first loosened with a flat piece of wood or iron, about an inch broad; then carefully holding the leaves close towards each other between the fingers, draw them up, and place them in a basket or some other convenient thing to receive them for planting. After taking up those that can be planted during the day, water the nursery that the earth may again adhere to the remaining ones. The evening is the best time for setting out the plants, but where a large field has to be cultivated it will be well to plant both morning and evening. The plants set out in the morning, unless in rainy or cloudy weather, should be covered immediately, and the same should be done with those planted the evening previous, should the day open with a clear sunshine,--the palmetto leaf answers the purpose very well. There should be water convenient to the plants, so as to have them watered morning and evening, but more particularly in the evening, until they have taken root. They should also be closely examined when watered, so as to replace such plants as happen to die, that the ground may be properly occupied, and that all the plants may open as nearly together as possible.

From the time the plants are set out, the earth around them should be occasionally stirred, both with the hand and hoe. At first hoe flat, but as soon as the leaves a.s.sume a growing disposition, begin gradually to draw a slight heel towards the plant. The plants must be closely examined, even while in the nursery, to destroy the numerous worms that feed upon them--some, by cutting the stalk and gnawing the leaves when first set out; these resemble the grub-worm, and are to be found near the injured plant, under ground; others, which come from the eggs deposited on the plant by the b.u.t.terfly, and feed on the leaf, grow to a very large size, and look very ugly, and are commonly called the tobacco-worm. There is also a small worm which attacks the bud of the plant, and which is sure destruction to its further growth; and some again, though less destructive, are to be seen within the two coats of the leaf, feeding as it were on its juices alone. The worming should be strictly attended to every morning and evening, until the plants are pretty well grown, when every other day will be sufficient. The most proper persons for worming are either boys or girls from ten to fourteen years of age.

They should be made to come to the tobacco ground early in the morning, and be led by inducements, such as giving a trifling reward to those who will bring the most worms, to clear it thoroughly.

Grown persons would find it rather too tedious to stoop to examine the under part of every leaf, and seek the worm under ground: nor would they be so much alive to the value of a spoonful of sugar, or other light reward. Beside, where the former would make the search a matter of profit and pleasure, it would to the latter prove only a tedious and irksome occupation. Here I will observe, that it is for similar reasons that the culture of the Cuba tobacco plant more properly belongs to a white population, for there are few plants requiring more attention and tender treatment than it does. Indeed it will present a sorry appearance, unless the eye of its legitimate proprietor is constantly watching over it.

When the plants have acquired from twelve to fourteen good leaves, and are about knee high, it may be well to begin to top them, by nipping off the bud with the aid of the finger and thumb nail (washing the hands after this in water is necessary, as the acid juices of the plants, otherwise, soon produce a soreness on the fingers), taking care not to destroy the small leaves immediately near the bud: for if the land is good and the season favorable, those very small top leaves will in a short time be nearly as large, and ripen quite as soon as the lower ones, whereby two or more leaves may be saved; thus obtaining from 16 to 18 leaves, in the place of 12 or 14, which is the general average. As the topping of the tobacco plant is all essential in order to promote the growth, and to equalise the ripening of the leaves, I would observe that this operation should at all events commence the instant that the bud of the plant shows a disposition to go to seed, and be immediately followed by removing the suckers, which it will now put out at every leaf. Indeed, the suckers should be removed from the plant as often as they appear. The tobacco plant ought never to be cut before it comes to full maturity, which is known by the leaves becoming mottled, coa.r.s.e, and of a thick texture, and gummy to the touch, at which time the end of the leaf, by being doubled, will break short, which it will not do to the same extent when green. It ought not to be out in wet weather, when the leaves lose their natural gummy substance, so necessary to be preserved. About this period, the cultivator is apt to be rendered anxious by the fear of allowing the plants to remain in the field longer than necessary; until experience removes those apprehensions, he should be on his guard, however, not to destroy the quality of his tobacco, by cutting it too soon. When the cutting is to commence, there should be procured a quant.i.ty of forked stakes, set upright, with a pole or rider setting on each fork ready to support the tobacco, and to keep it from the ground. The plant is then cut obliquely, even with the surface of the ground, and the person thus employed should strike the lower end of the stalk, two or three times with the blunt side of his knife, so as to cause as much of the sand or soil to fall from it as possible, then tying two stalks together, they are gently placed across the riders or poles prepared to receive them. In this state they are allowed to remain in the sun or open air until the leaves have somewhat withered, whereby they will not be liable to the injury which they would otherwise receive, if they came suddenly in contact with other bodies when fresh cut. Then place as many plants on each pole or rider as may be conveniently carried, and take them in the drying house, where the tobacco is strung off upon the frames prepared for it, leaving a small s.p.a.ce between the two plants, that air may circulate freely among them, and promote their drying. As the drying advances, the stalks are brought closer to each other, so as to make room for those which yet remain to be housed.

In drying the tobacco, all damp air should be excluded, nor ought the drying of it to be precipitated by the admission of high drying winds. The process is to be promoted in the most moderate manner, except in the rainy season, when the sooner the drying is effected the better; for it is a plant easily affected by the changes of the weather, after the drying commences. It is then liable to mildew in damp weather, which is when the leaf changes from its original color to a pale yellow cast, and from this, by parts, to an even brown.

When the middle stem is perfectly dry, it can be taken down, and the leaves stripped from the stalk and put in bulk to sweat, that is, to make tobacco of them; for before this process, when a concentration of its better qualities takes place, the leaves are always liable to be affected by the weather, and cannot well be considered as being anything else than common dry leaves, partaking of the nature of tobacco, but not actually tobacco. The leaves are to be stripped from the stalks in damp or cloudy weather, when they are more easily handled, and the separation of the different qualities rendered also more easy. The good leaves are at this time kept by themselves as wrappers, or caps, and the most defective ones for fillings, or _tripa_. When the tobacco is put in _bulk_, the stem of the leaves should all be kept in one direction, to facilitate the tying of them in hanks: afterwards make the bulk two of three feet high, and of a proportionate circ.u.mference. To guard against the leaves becoming over-heated, and to equalise the fermentation or sweating, after the first twenty-four hours, place the outside leaves in the centre, and those of the centre to the outside of the _bulk_. By doing this once or twice, and taking care to cover the _bulk_ either with sheets or blankets, so as to exclude all air from it, and leaving it in this state for about forty days, it acquires an odor strong enough to produce sneezing, and the other qualities of cured tobacco. The process of curing may then be considered as completed. Then take some of the most injured leaves, but of the best quality, and in proportion to the quant.i.ty of tobacco made, and place them in clean water, there let them remain until they rot, which they will do in about eight days; then break open your _bulks_, spread the tobacco with their stems in one direction, and damp them with this water in a gentle manner, that it may not soak through the leaf, for in this case the leaf would rot. Sponge is used in Cuba for this operation.

Then tie them in hanks of from, twenty-five to thirty leaves; this being done, spread the hanks in the tobacco house for about twelve hours, to air them, that the dampness may be removed, and afterwards pack them in casks or barrels, and head them tight, until you wish to manufacture them.

The object of damping the tobacco with this water, is to give it elasticity, to promote its burning free, to increase its fragrance; to give it an aromatic smell, and to keep it always soft. This is the great secret of curing tobacco for cigars properly, and for which we are indebted to the people of Cuba, who certainly understand the mode of curing this kind of tobacco better than other people. It is to them a source of great wealth, and may be made equally so to others. We have here three cuttings from the original plants; the last cutting will be of rather a weak quality, but which, nevertheless, will be agreeable to those who confine their smoking to weak tobacco.

In ratooning the plant, only one sprout ought to be allowed to grow, and this from those most deeply rooted; all other sprouts ought to be destroyed.

The houses necessary for the curing of tobacco ought to be roomy, with a pa.s.sage way running through the centre, from one extremity of the building to the other, and pierced on both sides with a sufficient number of doors and windows to make them perfectly airy.

In addition to what I have said respecting the mode of cultivating and treating the tobacco plant, I have further to state, that when once the plant is allowed to be checked in its growth, it never again recovers it. That in promoting the drying of the leaf, fire should not be resorted to, because the smoke would impart to it a flavor that would injure that of the tobacco itself.

In order to obtain vigorous plants, the seed ought to be procured from the original stalk, and not from the ratoons, by allowing some of them to go to seed for that express purpose. In Cuba, the seed is most generally saved from the ratoon plants, but we should consider that that climate and soil are probably more favorable to the production of the plant than America, and consequently we ought to confide in the best seed, which is had from the original stalk.

All plants have their peculiar empire: nevertheless, we should not be deterred from planting Cuba tobacco here; for even if we should be compelled to import the seed every third year, which would be as often as necessary, it would still prove a profitable culture.

Taking 600 lbs., which is the average product per acre, it would yield, if well cured, at 50 cents, per lb., 300 dollars in the leaf.

The following exhibits the profit to be derived from it when manufactured into cigars:--

Dls. Dls.

Six hundred pounds, allowing eight pounds to the 1.000, would produce 75,000 cigars, which at ten dollars per thousand 750.00 Cost of the leaf 300.00 Worth of manufacture, at two dollars fifty cents per thousand 187.50 487.50 -------- Difference in favor of manufacturer 262.50

This amount being the profits of the manufacturer alone, the profit to him who could combine both pursuits would be more than doubled.

As to the quant.i.ty of land which can be cultivated to the hand, there is some difference in the practice of planters; however, I think that I am within the usual calculation in saying, that an acre and a half would not exceed the quant.i.ty that an able hand can easily cultivate and manage properly.

"With reference to the cultivation of Spanish tobacco from the seed, the following remarks are also made by a gentleman residing in Maryland:--

My experience for some years in the cultivation and manufacture of Spanish tobacco into cigars, convinces me that the first-rate variety of Spanish tobacco--that is, the most odorous and fine--will bear reproduction in our climate twice, without much deterioration; by that time it becomes acidulated and worthless as Spanish tobacco.

For seven years I have imported annually first seed from Cuba, but have occasionally made experiments with reproduced seed, and I have arrived at the conclusion above stated. I have obtained, annually, a cigar maker from Baltimore, who has made for me on my farm, and from Spanish tobacco. These produced about the average of 70,000 cigars, per year; they have been sold in Baltimore and Philadelphia for five dollars the half box, that is ten dollars the thousand. The tobacco has been uniformly admired, but in former years they have been very badly made; for the last two years, (writing in 1843,) my crops were destroyed by the unfavorable weather. This growth and manufacture do not interfere with my cultivation of other crops; in fact they are wholly unconnected with the other operations of the farmer." He mentions having obtained a premium from an agricultural society, for having produced on one and a half acres, growth and manufacture included, of Spanish tobacco 504 dollars net profit.

The following letter from Mr. Clarke, to the Hon. H. L. Ellsworth, Washington, speaks favorably of a new variety of tobacco:--

Willow Grove, Orange County, Virginia,

Feb. 13, 1844.

Dear Sir,--Agreeably to my promise I enclose you the Californian tobacco seed. It grew from the small parcel given to me by Mr. Wm.

Smith, in your office in March last. On getting home, although late, I prepared a bed, and sowed the small parcel, the first week in April, and not having seed enough to finish the bed, sowed the balance of the bed in Oronoko tobacco seed, and to my astonishment the Californian plants were soon ready to set out, as soon as the other kinds of tobacco sown in the month of January; and the Oronoko seed, that was sown with the Californian, did not arrive to sufficient size until it was too late to set out. The Californian tobacco, if it continues to ripen and grow for the time to come, as it did for me on the first trial, must come into general use--first, because the plants are much earlier in the spring (say ten days at least), than any kind we have; secondly, when transplanted, the growth is remarkably quick, matures and ripens at least from ten to fifteen days earlier than any kind of tobacco we have in use amongst us. It is a large broad, silky leaf, of fine texture, and of a beautiful color, and some plants grow as large as seven feet across, from point to point; upon the whole, I consider it a valuable acquisition to the planting community.

Tobacco is one of the chief staples of Cuba. There are many qualities, but it is usually cla.s.sed into two kinds. That which is raised on the western end of the island and is unequalled for smoking, is called "Vuelta abajo." That which is raised east of Havana, is called "Vuelta arriba," and is far inferior to the former.

The best Havana tobacco farms are confined to a very narrow area on the south west part of Cuba. This district, twenty-seven leagues long and only seven broad, is bounded on the north by mountains, on the south and west by the ocean, whilst eastward, though there is no natural limit, the tobacco sensibly degenerates in quality. A light sandy soil and rather low situation suit the best.

The "Vuelta abajo" is usually divided into five cla.s.ses.

Calidad or Libra.

Ynjuriado Princ.i.p.al or Firsts.

Segundas or Seconds.

Terceiras or Thirds.

Cuartas or Fourths.

Calidad is the best tobacco, selected for its good color, flavor, elasticity and entireness of the leaves. The bales contain sixty hands of four gabillas, or fingers of twenty-five leaves each, and are marked L.60. Ynjuriado Princ.i.p.al has less flavor, and is usually of a lighter color. The leaves should be whole and somewhat elastic. The bales contain eighty hands of four gabillas, or thirty leaves each, and are marked B. 80. Segundas is the most inferior cla.s.s of wrapper.

There are many good leaves in it, but the hands are usually made up of those which are stained, have a bad color, or have been slightly touched by the worm. The bales contain eighty hands of four gabillas of thirty-six to forty leaves each, and are marked Y. 2a. 80.

Terceiras is the best tilling, and much wrapper can usually be selected from it when new. The bales contain eighty hands of four gabillas of more than forty leaves each, and are marked 3a. 80.

Cuartas is the most inferior cla.s.s, fit only for filling. The bales contain eighty hands of four gabillas of no determined number of leaves, and are marked 4a. 80.

The Vuelta arriba tobacco is prepared in a similar manner, but neither its color or flavor is good, and it does not burn well.

The crop is gathered in the spring, and usually begins to appear at market in July. Good tobacco should be aromatic, of a rich brown color, without stains, and the leaf thin and elastic. It should burn well and the taste should be neither bitter nor biting. The best is grown on the margins of rivers which are periodically overflowed, and is called "De rio." It is distinguished from other tobacco by a fine sand, which is found in the creases of the leaves.

The tobacco plantations in Cuba increased in number from 5,534 in 1827, to 9,102 in 1846. The production of tobacco has nearly doubled in the province, of which St. Jago is the port, in the last ten years.

The following figures show the exports from the Havana:--

Leaf tobacco. Cigars.

1840 1,031,136 lbs. 147,818 thousand.

1841 1,460,302 " 161,928 "

1842 1,053,161 " 135,127 "

1843 2,125,805 " 153,227 "

1844 1,197,136 " 147,825 "

1845 1,621,889 " 120,352 "

1846 4,066,262 " 158,841 "

1847 1,936,829 " 1,982,267 "

1848 1,350,815 " 150,729 "

1849 1,158,265 " 111,572 "