De Re Metallica Part 36

Outside each furnace hearth there is a small pit full of powder which is compressed by ramming, and in this manner is made the forehearth which receives the metal flowing from the furnaces. Of this I will speak later.

[Ill.u.s.tration 358 (Blast Furnaces): A--Furnaces. B--Forehearth. C--Door.

D--Water tank. E--Stone which covers it. F--Material of the vent walls.

G--Stone which covers it. H--Pipe exhaling the vapour.]

Buried about a cubit under the forehearth and the hearth of the furnace is a transverse water-tank, three feet long, three palms wide and a cubit deep. It is made of stone or brick, with a stone cover, for if it were not covered, the heat would draw the moisture from below and the vapour might be blown into the hearth of the furnace as well as into the forehearth, and would dampen the blast. The moisture would vitiate the blast, and part of the metal would be absorbed and part would be mixed with the slags, and in this manner the melting would be greatly damaged.

From each water-tank is built a walled vent, to the same depth as the tank, but six digits wide; this vent slopes upward, and sooner or later penetrates through to the other side of the wall, against which the furnace is built. At the end of this vent there is an opening where the steam, into which the water has been converted, is exhausted through a copper or iron tube or pipe. This method of making the tank and the vent is much the best. Another kind has a similar vent but a different tank, for it does not lie transversely under the forehearth, but lengthwise; it is two feet and a palm long, and a foot and three palms wide, and a foot and a palm deep. This method of making tanks is not condemned by us, as is the construction of those tanks without a vent; the latter, which have no opening into the air through which the vapour may discharge freely, are indeed to be condemned.

[Ill.u.s.tration 359 (Bellows for blast furnaces)]

Fifteen feet behind the second wall is constructed the first wall, thirteen feet high. In both of these are fixed roof beams[4], which are a foot wide and thick, and nineteen feet and a palm long; these are placed three feet distant from one another. As the second wall is two feet higher than the first wall, recesses are cut in the back of it two feet high, one foot wide, and a palm deep, and in these recesses, as it were in mortises, are placed one end of each of the beams. Into these ends are mortised the bottoms of just as many posts; these posts are twenty-four feet high, three palms wide and thick, and from the tops of the posts the same number of rafters stretch downward to the ends of the beams superimposed on the first wall; the upper ends of the rafters are mortised into the posts and the lower ends are mortised into the ends of the beams laid on the first wall; the rafters support the roof, which consists of burnt tiles. Each separate rafter is propped up by a separate timber, which is a cross-beam, and is joined to its post.

Planks close together are affixed to the posts above the furnaces; these planks are about two digits thick and a palm wide, and they, together with the wicker work interposed between the timbers, are covered with lute so that there may be no risk of fire to the timbers and wicker-work. In this practical manner is constructed the back part of the works, which contains the bellows, their frames, the mechanism for compressing the bellows, and the instrument for distending them, of all of which I will speak hereafter.

[Ill.u.s.tration 361 (Plan of Smelter Building): The four long walls: A--First. B--Second. C--Third. D--Fourth. The seven transverse walls: E--First. F--Second. G--Third. H--Fourth. I--Fifth. K--Sixth.

L--Seventh, or middle.]

In front of the furnaces is constructed the third long wall and likewise the fourth. Both are nine feet high, but of the same length and thickness as the other two, the fourth being nine feet distant from the third; the third is twenty-one and a half feet from the second. At a distance of twelve feet from the second wall, four posts seven and a half feet high, a cubit wide and thick, are set upon rock laid underneath. Into the tops of the posts the roof beam is mortised; this roof beam is two feet and as many palms longer than the distance between the second and the fifth transverse walls, in order that its ends may rest on the transverse walls. If there should not be so long a beam at hand, two are subst.i.tuted for it. As the length of the long beam is as above, and as the posts are equidistant, it is necessary that the posts should be a distance of nine feet, one palm, two and two-fifths digits from each other, and the end ones this distance from the transverse walls. On this longitudinal beam and to the third and fourth walls are fixed twelve secondary beams twenty-four feet long, one foot wide, three palms thick, and distant from each other three feet, one palm, and two digits. In these secondary beams, where they rest on the longitudinal beams, are mortised the ends of the same number of rafters as there are posts which stand on the second wall. The ends of the rafters do not reach to the tops of the posts, but are two feet away from them, that through this opening, which is like the open part of a forge, the furnaces can emit their fumes. In order that the rafters should not fall down, they are supported partly by iron rods, which extend from each rafter to the opposite post, and partly supported by a few tie-beams, which in the same manner extend from some rafters to the posts opposite, and give them stability. To these tie-beams, as well as to the rafters which face the posts, a number of boards, about two digits thick and a palm wide, are fixed at a distance of a palm from each other, and are covered with lute so that they do not catch fire. In the secondary beams, where they are laid on the fourth wall, are mortised the lower ends of the same number of rafters as those in a set of rafters[5]

opposite them. From the third long wall these rafters are joined and tied to the ends of the opposite rafters, so that they may not slip, and besides they are strengthened with substructures which are made of cross and oblique timbers. The rafters support the roof.

In this manner the front part of the building is made, and is divided into three parts; the first part is twelve feet wide and is under the hood, which consists of two walls, one vertical and one inclined. The second part is the same number of feet wide and is for the reception of the ore to be smelted, the fluxes, the charcoal, and other things which are needed by the smelter. The third part is nine feet wide and contains two separate rooms of equal size, in one of which is the a.s.say furnace, while the other contains the metal to be melted in the cupellation furnaces. It is thus necessary that in the building there should be, besides the four long walls, seven transverse walls, of which the first is constructed from the upper end of the first long wall to the upper end of the second long wall; the second proceeds from the end of this to the end of the third long wall; the third likewise from this end of the last extends to the end of the fourth long wall; the fourth leads from the lower end of the first long wall to the lower end of the second long wall; the fifth extends from the end of this to the end of the third long wall; the sixth extends from this last end to the end of the fourth long wall; the seventh divides into two parts the s.p.a.ce between the third and fourth long walls.

To return to the back part of the building, in which, as I said, are the bellows[6], their frames, the machinery for compressing them, and the instrument for distending them. Each bellows consists of a body and a head. The body is composed of two "boards," two bows, and two hides. The upper board is a palm thick, five feet and three palms long, and two and a half feet wide at the back part, where each of the sides is a little curved, and it is a cubit wide at the front part near the head. The whole of the body of the bellows tapers toward the head. That which we now call the "board" consists of two pieces of pine, joined and glued together, and of two strips of linden wood which bind the edges of the board, these being seven digits wide at the back, and in front near the head of the bellows one and a half digits wide. These strips are glued to the boards, so that there shall be less damage from the iron nails driven through the hide. There are some people who do not surround the boards with strips, but use boards only, which are very thick. The upper board has an aperture and a handle; the aperture is in the middle of the board and is one foot three palms distant from where the board joins the head of the bellows, and is six digits long and four wide. The lid for this aperture is two palms and a digit long and wide, and three digits thick; toward the back of the lid is a little notch cut into the surface so that it may be caught by the hand; a groove is cut out of the top of the front and sides, so that it may engage in mouldings a palm wide and three digits thick, which are also cut out in a similar manner under the edges. Now, when the lid is drawn forward the hole is closed, and when drawn back it is opened; the smelter opens the aperture a little so that the air may escape from the bellows through it, if he fears the hides might be burst when the bellows are too vigorously and quickly inflated; he, however, closes the aperture if the hides are ruptured and the air escapes. Others perforate the upper board with two or three round holes in the same place as the rectangular one, and they insert plugs in them which they draw out when it is necessary. The wooden handle is seven palms long, or even longer, in order that it may extend outside; one-half of this handle, two palms wide and one thick, is glued to the end of the board and fastened with pegs covered with glue; the other half projects beyond the board, and is rounded and seven digits thick.

Besides this, to the handle and to the board is fixed a cleat two feet long, as many palms wide and one palm thick, and to the under side of the same board, at a distance of three palms from the end, is fixed another cleat two feet long, in order that the board may sustain the force of distension and compression; these two cleats are glued to the board, and are fastened to it with pegs covered with glue.

The lower bellows-board, like the upper, is made of two pieces of pine and of two strips of linden wood, all glued together; it is of the same width and thickness as the upper board, but is a cubit longer, this extension being part of the head of which I have more to say a little later. This lower bellows-board has an air-hole and an iron ring. The air-hole is about a cubit distant from the posterior end, and it is midway between the sides of the bellows-board, and is a foot long and three palms wide; it is divided into equal parts by a small rib which forms part of the board, and is not cut from it; this rib is a palm long and one-third of a digit wide. The flap of the air-hole is a foot and three digits long, three palms and as many digits wide; it is a thin board covered with goat skin, the hairy part of which is turned toward the ground. There is fixed to one end of the flap, with small iron nails, one-half of a doubled piece of leather a palm wide and as long as the flap is wide; the other half of the leather, which is behind the flap, is twice perforated, as is also the bellows-board, and these perforations are seven digits apart. Pa.s.sing through these a string is tied on the under side of the board; and thus the flap when tied to the board does not fall away. In this manner are made the flap and the air-hole, so when the bellows are distended the flap opens, when compressed it closes. At a distance of about a foot beyond the air-hole a slightly elliptical iron ring, two palms long and one wide, is fastened by means of an iron staple to the under part of the bellows-board; it is at a distance of three palms from the back of the bellows. In order that the lower bellows-board may remain stationary, a wooden bolt is driven into the ring, after it penetrates through the hole in the transverse supporting plank which forms part of the frame for the bellows. There are some who dispense with the ring and fasten the bellows-board to the frame with two iron screws something like nails.

The bows are placed between the two boards and are of the same length as the upper board. They are both made of four pieces of linden wood three digits thick, of which the two long ones are seven digits wide at the back and two and a half at the front; the third piece, which is at the back, is two palms wide. The ends of the bows are a little more than a digit thick, and are mortised to the long pieces, and both having been bored through, wooden pegs covered with glue are fixed in the holes; they are thus joined and glued to the long pieces. Each of the ends is bowed (_arcuatur_) to meet the end of the long part of the bow, whence its name "bow" originated. The fourth piece keeps the ends of the bow distended, and is placed a cubit distant from the head of the bellows; the ends of this piece are mortised into the ends of the bow and are joined and glued to them; its length without the tenons is a foot, and its width a palm and two digits. There are, besides, two other very small pieces glued to the head of the bellows and to the lower board, and fastened to them by wooden pegs covered with glue, and they are three palms and two digits long, one palm high, and a digit thick, one half being slightly cut away. These pieces keep the ends of the bow away from the hole in the bellows-head, for if they were not there, the ends, forced inward by the great and frequent movement, would be broken.

The leather is of ox-hide or horse-hide, but that of the ox is far preferable to that of the horse. Each of these hides, for there are two, is three and a half feet wide where they are joined at the back part of the bellows. A long leathern thong is laid along each of the bellows-boards and each of the bows, and fastened by T-shaped iron nails five digits long; each of the horns of the nails is two and a half digits long and half a digit wide. The hide is attached to the bellows-boards by means of these nails, so that a horn of one nail almost touches the horn of the next; but it is different with the bows, for the hide is fastened to the back piece of the bow by only two nails, and to the two long pieces by four nails. In this practical manner they put ten nails in one bow and the same number in the other. Sometimes when the smelter is afraid that the vigorous motion of the bellows may pull or tear the hide from the bows, he also fastens it with little strips of pine by means of another kind of nail, but these strips cannot be fastened to the back pieces of the bow, because these are somewhat bent. Some people do not fix the hide to the bellows-boards and bows by iron nails, but by iron screws, screwed at the same time through strips laid over the hide. This method of fastening the hide is less used than the other, although there is no doubt that it surpa.s.ses it in excellence.

Lastly, the head of the bellows, like the rest of the body, consists of two boards, and of a nozzle besides. The upper board is one cubit long, one and a half palms thick. The lower board is part of the whole of the lower bellows-board; it is of the same length as the upper piece, but a palm and a digit thick. From these two glued together is made the head, into which, when it has been perforated, the nozzle is fixed. The back part of the head, where it is attached to the rest of the bellows-body, is a cubit wide, but three palms forward it becomes two digits narrower.

Afterward it is somewhat cut away so that the front end may be rounded, until it is two palms and as many digits in diameter, at which point it is bound with an iron ring three digits wide.

The nozzle is a pipe made of a thin plate of iron; the diameter in front is three digits, while at the back, where it is encased in the head of the bellows, it is a palm high and two palms wide. It thus gradually widens out, especially at the back, in order that a copious wind can penetrate into it; the whole nozzle is three feet long.

[Ill.u.s.tration 365 (Bellows for blast furnaces): A--Upper bellows-board.

B--Lower bellows-board. C--The two pieces of wood of which each consists. D--Posterior arched part of each. E--Tapered front part of each. F--Pieces of linden wood. G--Aperture in the upper board. H--Lid.

I--Little mouldings of wood. K--Handle. L--Cleat on the outside. The cleat inside I am not able to depict. M--Interior of the lower bellows-board. N--Part of the head. O--Air-hole. P--Supporting bar.

Q--Flap. R--Hide. S--Thong. T--Exterior of the lower board. V--Staple.

X--Ring. Y--Bow. Z--Its long pieces. AA--Back piece of the bow. BB--The bowed ends. CC--Crossbar distending the bow. DD--The two little pieces.

EE--Hide. FF--Nail. GG--Horn of the nail. HH--A screw. II--Long thong.

KK--Head. LL--Its lower board. MM--Its upper board. NN--Nozzle. OO--The whole of the lower bellows-board. PP--The two exterior plates of the head hinges. QQ--Their curved piece. RR--Middle plate of the head.

SS--The two outer plates of the upper bellows-board. TT--Its middle plate. VV--Little axle. XX--Whole bellows.]

The upper bellows-board is joined to the head of the bellows in the following way. An iron plate[7], a palm wide and one and a half palms long, is first fastened to the head at a distance of three digits from the end; from this plate there projects a piece three digits long and two wide, curved in a small circle. The other side has a similar plate.

Then in the same part of the upper board are fixed two other iron plates, distant two digits from the edge, each of which are six digits wide and seven long; in each of these plates the middle part is cut away for a little more than three digits in length and for two in depth, so that the curved part of the plates on the head corresponding to them may fit into this cut out part. From both sides of each plate there project pieces, three digits long and two digits wide, similarly curved into small circles. A little iron pin is pa.s.sed through these curved pieces of the plates, like a little axle, so that the upper board of the bellows may turn upon it. The little axle is six digits long and a little more than a digit thick, and a small groove is cut out of the upper board, where the plates are fastened to it, in such a manner that the little axle when fixed to the plates may not fall out. Both plates fastened to the bellows-board are affixed by four iron nails, of which the heads are on the inner part of the board, whereas the points, clinched at the top, are transformed into heads, so to speak. Each of the other plates is fastened to the head of the bellows by means of a nail with a wide head, and by two other nails of which the heads are on the edge of the bellows-head. Midway between the two plates on the bellows-board there remains a s.p.a.ce two palms wide, which is covered by an iron plate fastened to the board by little nails; and another plate corresponding to this is fastened to the head between the other two plates; they are two palms and the same number of digits wide.

The hide is common to the head as to all the other parts of the body; the plates are covered with it, as well as the front part of the upper bellows-board, and both the bows and the back of the head of the bellows, so that the wind may not escape from that part of the bellows.

It is three palms and as many digits wide, and long enough to extend from one of the sides of the lower board over the back of the upper; it is fastened by many T-headed nails on one side to the upper board, and on the other side to the head of the bellows, and both ends are fastened to the lower bellows-board.

In the above manner the bellows is made. As two are required for each furnace, it is necessary to have twelve bellows, if there are to be six furnaces in one works.

[Ill.u.s.tration 368 (Bellows for blast furnaces): A--Front sill. B--Back sill. C--Front posts. D--Their slots. E--Beam imposed upon them.

F--Higher posts. G--Their slots. H--Beam imposed upon them. I--Timber joined in the mortises of the posts. K--Planks. L--Transverse supporting planks. M--The holes in them. N--Pipe. O--Its front end. P--Its rear end.]

Now it is time to describe their framework. First, two sills a little shorter than the furnace wall are placed on the ground. The front one of these is three palms wide and thick, and the back one three palms and two digits. The front one is two feet distant from the back wall of the furnace, and the back one is six feet three palms distant from the front one. They are set into the earth, that they may remain firm; there are some who accomplish this by means of pegs which, through several holes, penetrate deeply into the ground.

Then twelve short posts are erected, whose lower ends are mortised into the sill that is near the back of the furnace wall; these posts are two feet high, exclusive of the tenons, and are three palms and the same number of digits wide, and two palms thick. A slot one and a half palms wide is cut through them, beginning two palms from the bottom and extending for a height of three palms. All the posts are not placed at the same intervals, the first being at a distance of three feet five digits from the second, and likewise the third from the fourth, but the second is two feet one palm and three digits from the third; the intervals between the other posts are arranged in the same manner, equal and unequal, of which each four pertain to two furnaces. The upper ends of these posts are mortised into a transverse beam which is twelve feet, two palms, and three digits long, and projects five digits beyond the first post and to the same distance beyond the fourth; it is two palms and the same number of digits wide, and two palms thick. Since each separate transverse beam supports four bellows, it is necessary to have three of them.

Behind the twelve short posts the same number of higher posts are erected, of which each has the middle part of the lower end cut out, so that its two resulting lower ends are mortised into the back sill; these posts, exclusive of the tenons, are twelve feet and two palms high, and are five palms wide and two palms thick. They are cut out from the bottom upward, the slot being four feet and five digits high and six digits wide. The upper ends of these posts are mortised into a long beam imposed upon them; this long beam is placed close under the timbers which extend from the wall at the back of the furnace to the first long wall; the beam is three palms wide and two palms thick, and forty-three feet long. If such a long one is not at hand, two or three may be subst.i.tuted for it, which when joined together make up that length.

These higher posts are not placed at equal distances, but the first is at a distance of two feet three palms one digit from the second, and the third is at the same distance from the fourth; while the second is at a distance of one foot three palms and the same number of digits from the third, and in the same manner the rest of the posts are arranged at equal and unequal intervals. Moreover, there is in every post, where it faces the shorter post, a mortise at a foot and a digit above the slot; in these mortises of the four posts is tenoned a timber which itself has four mortises. Tenons are enclosed in mortises in order that they may be better joined, and they are transfixed with wooden pins. This timber is thirteen feet three palms one digit long, and it projects beyond the first post a distance of two palms and two digits, and to the same number of palms and digits beyond the fourth post. It is two palms and as many digits wide, and also two palms thick. As there are twelve posts it is necessary to have three timbers of this kind.

On each of these timbers, and on each of the cross-beams which are laid upon the shorter posts, are placed four planks, each nine feet long, two palms three digits wide, and two palms one digit thick. The first plank is five feet one palm one digit distant from the second, at the front as well as at the back, for each separate plank is placed outside of the posts. The third is at the same distance from the fourth, but the second is one foot and three digits distant from the third. In the same manner the rest of the eight planks are arranged at intervals, the fifth from the sixth and the seventh from the eighth are at the same distances as the first from the second and the third from the fourth; the sixth is at the same distance from the seventh as the second from the third.

Two planks support one transverse plank six feet long, one foot wide, one palm thick, placed at a distance of three feet and two palms from the back posts. When there are six of these supporting planks, on each separate one are placed two bellows; the lower bellows-boards project a palm beyond them. From each of the bellows-boards an iron ring descends through a hole in its supporting plank, and a wooden peg is driven into the ring, so that the bellows-board may remain stationary, as I stated above.

The two bellows communicate, each by its own plank, to the back of a copper pipe in which are set both of the nozzles, and their ends are tightly fastened in it. The pipe is made of a rolled copper or iron plate, a foot and two palms and the same number of digits long; the plate is half a digit thick, but a digit thick at the back. The interior of the pipe is three digits wide, and two and a half digits high in the front, for it is not absolutely round; and at the back it is a foot and two palms and three digits in diameter. The plate from which the pipe is made is not entirely joined up, but at the front there is left a crack half a digit wide, increasing at the back to three digits. This pipe is placed in the hole in the furnace, which, as I said, was in the middle of the wall and the arch. The nozzles of the bellows, placed in this pipe, are a distance of five digits from its front end.

[Ill.u.s.tration 370 (Bellows for blast furnaces): A--Lever which when depressed by means of a cam compresses the bellows. B--Slots through the posts. C--Bar. D--Iron implement with a rectangular link. E--Iron instrument with round ring. F--Handle of bellows. G--Upper post.

H--Upper lever. I--Box with equal sides. K--Box narrow at the bottom.

L--Pegs driven into the upper lever.]

The levers are of the same number as the bellows, and when depressed by the cams of the long axle they compress the bellows. These levers are eight feet three palms long, one palm wide and thick, and the ends are inserted in the slots of the posts; they project beyond the front posts to a distance of two palms, and the same distance beyond the back posts in order that each may have its end depressed by its two cams on the axle. The cams not only penetrate into the slots of the back posts, but project three digits beyond them. An iron pin is set in round holes made through both sides of the slot of each front post, at three palms and as many digits from the bottom; the pin penetrates the lever, which turns about it when depressed or raised. The back of the lever for the length of a cubit is a palm and a digit wider than the rest, and is perforated; in this hole is engaged a bar six feet and two palms long, three digits wide, and about one and one-half digits thick; it is somewhat hooked at the upper end, and approaches the handle of the bellows. Under the lever there is a nail, which penetrates through a hole in the bar, so that the lever and bar may move together. The bar is perforated in the upper end at a distance of six digits from the top; this hole is two palms long and a digit wide, and in it is engaged the hook of an iron implement which is a digit thick. At the upper part this implement has either a round or square opening, like a link, and at the lower end is hooked; the link is two digits high and wide and the hook is three digits long; the middle part between the link and the hook is three palms and two digits long. The link of this implement engages either the handle of the bellows, or else a large ring which does engage it. This iron ring is a digit thick, two palms wide on the inside of the upper part, and two digits in the lower part, and this iron ring, not unlike the first one, engages the handle of the bellows. The iron ring either has its narrower part turned upward, and in it is engaged the ring of another iron implement, similar to the first, whose hook, extending upward, grips the rope fastened to the iron ring holding the end of the second lever, of which I will speak presently; or else the iron ring grips this lever, and then in its hook is engaged the ring of the other implement whose ring engages the handle of the bellows, and in this case the rope is dispensed with.

Resting on beams fixed in the two walls is a longitudinal beam, at a distance of four and a half feet from the back posts; it is two palms wide, one and a half palms thick. There are mortised into this longitudinal beam the lower ends of upper posts three palms wide and two thick, which are six feet two palms high, exclusive of their tenons. The upper ends of these posts are mortised into an upper longitudinal beam, which lies close under the rafters of the building; this upper longitudinal beam is two palms wide and one thick. The upper posts have a slot cut out upward from a point two feet from the bottom, and the slot is two feet high and six digits wide. Through these upper posts a round hole is bored from one side to the other at a point three feet one palm from the bottom, and a small iron axle penetrates through the hole and is fastened there. Around this small iron axle turns the second lever when it is depressed and raised. This lever is eight feet long, and its other end is three digits wider than the rest of the lever; at this widest point is a hole two digits wide and three high, in which is fixed an iron ring, to which is tied the rope I have mentioned; it is five palms long, its upper loop is two palms and as many digits wide, and the lower one is one palm one digit wide. This half of the second lever, the end of which I have just mentioned, is three palms high and one wide; it projects three feet beyond the slot of the post on which it turns; the other end, which faces the back wall of the furnaces, is one foot and a palm high and a foot wide.

On this part of the lever stands and is fixed a box three and a half feet long, one foot and one palm wide, and half a foot deep; but these measurements vary; sometimes the bottom of this box is narrower, sometimes equal in width to the top. In either case, it is filled with stones and earth to make it heavy, but the smelters have to be on their guard and make provision against the stones falling out, owing to the constant motion; this is prevented by means of an iron band which is placed over the top, both ends being wedge-shaped and driven into the lever so that the stones can be held in. Some people, in place of the box, drive four or more pegs into the lever and put mud between them, the required amount being added to the weight or taken away from it.

There remains to be considered the method of using this machine. The lower lever, being depressed by the cams, compresses the bellows, and the compression drives the air through the nozzle. Then the weight of the box on the other end of the upper lever raises the upper bellows-board, and the air is drawn in, entering through the air-hole.

[Ill.u.s.tration 372 (Bellows for blast furnaces): A--Axle. B--Water-wheel.

C--Drum composed of rundles. D--Other axle. E--Toothed wheel. F--Its spokes. G--Its segments. H--Its teeth. I--Cams of the axle.]

The machine whose cams depress the lower lever is made as follows. First there is an axle, on whose end outside the building is a water-wheel; at the other end, which is inside the building, is a drum made of rundles.

This drum is composed of two double hubs, a foot apart, which are five digits thick, the radius all round being a foot and two digits; but they are double, because each hub is composed of two discs, equally thick, fastened together with wooden pegs glued in. These hubs are sometimes covered above and around by iron plates. The rundles are thirty in number, a foot and two palms and the same number of digits long, with each end fastened into a hub; they are rounded, three digits in diameter, and the same number of digits apart. In this practical manner is made the drum composed of rundles.

There is a toothed wheel, two palms and a digit thick, on the end of another axle; this wheel is composed of a double disc[8]. The inner disc is composed of four segments a palm thick, everywhere two palms and a digit wide. The outer disc, like the inner, is made of four segments, and is a palm and a digit thick; it is not equally wide, but where the head of the spokes are inserted it is a foot and a palm and digit wide, while on each side of the spokes it becomes a little narrower, until the narrowest part is only two palms and the same number of digits wide. The outer segments are joined to the inner ones in such a manner that, on the one hand, an outer segment ends in the middle of an inner one, and, on the other hand, the ends of the inner segments are joined in the middle of the outer ones; there is no doubt that by this kind of joining the wheel is made stronger. The outer segments are fastened to the inner by means of a large number of wooden pegs. Each segment, measured over its round back, is four feet and three palms long. There are four spokes, each two palms wide and a palm and a digit thick; their length, excluding the tenons, being two feet and three digits. One end of the spoke is mortised into the axle, where it is firmly fastened with pegs; the wide part of the other end, in the shape of a triangle, is mortised into the outer segment opposite it, keeping the shape of the same as far as the segment ascends. They also are joined together with wooden pegs glued in, and these pegs are driven into the spokes under the inner disc. The parts of the spokes in the shape of the triangle are on the inside; the outer part is simple. This triangle has two sides equal, the erect ones as is evident, which are a palm long; the lower side is not of the same length, but is five digits long, and a mortise of the same shape is cut out of the segments. The wheel has sixty teeth, since it is necessary that the rundle drum should revolve twice while the toothed wheel revolves once. The teeth are a foot long, and project one palm from the inner disc of the wheel, and three digits from the outer disc; they are a palm wide and two and a half digits thick, and it is necessary that they should be three digits apart, as were the rundles.

The axle should have a thickness in proportion to the spokes and the segments. As it has two cams to depress each of the levers, it is necessary that it should have twenty-four cams, which project beyond it a foot and a palm and a digit. The cams are of almost semicircular shape, of which the widest part is three palms and a digit wide, and they are a palm thick; they are distributed according to the four sides of the axle, on the upper, the lower and the two lateral sides. The axle has twelve holes, of which the first penetrates through from the upper side to the lower, the second from one lateral side to the other; the first hole is four feet two palms distant from the second; each alternate one of these holes is made in the same direction, and they are arranged at equal intervals. Each single cam must be opposite another; the first is inserted into the upper part of the first hole, the second into the lower part of the same hole, and so fixed by pegs that they do not fall out; the third cam is inserted into that part of the second hole which is on the right side, and the fourth into that part on the left. In like manner all the cams are inserted into the consecutive holes, for which reason it happens that the cams depress the levers of the bellows in rotation. Finally we must not omit to state that this is only one of many such axles having cams and a water-wheel.

I have arrived thus far with many words, and yet it is not unreasonable that I have in this place pursued the subject minutely, since the smelting of all the metals, to which I am about to proceed, could not be undertaken without it.

The ores of gold, silver, copper, and lead, are smelted in a furnace by four different methods. The first method is for the rich ores of gold or silver, the second for the mediocre ores, the third for the poor ores, and the fourth method is for those ores which contain copper or lead, whether they contain precious metals or are wanting in them. The smelting of the first ores is performed in the furnace of which the tap-hole is intermittently closed; the other three ores are melted in furnaces of which the tap-holes are always open.

[Ill.u.s.tration 373 (Stamp-mill): A--Charcoal. B--Mortar-box. C--Stamps.]

First, I will speak of the manner in which the furnaces are prepared for the smelting of the ores, and of the first method of smelting. The powder from which the hearth and forehearth should be made is composed of charcoal and earth (clay?). The charcoal is crushed by the stamps in a mortar-box, the front of which is closed by a board at the top, while the charcoal, crushed to powder, is removed through the open part below; the stamps are not shod with iron, but are made entirely of wood, although at the lower part they are bound round at the wide part by an iron band.

[Ill.u.s.tration 374 (Clay Washing): A--Tub. B--Sieve. C--Rods.